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Rapid Manufacturing – Primed for Production?

Posted August 05, 2008 8:00 AM

There are rapid production machines for 3D printing, fused deposition and sintering to create parts quickly, layer by layer out of plastic or metal. Originally devised for prototyping, some processes now use them to make finished parts. It's fast, great for making parts with complex geometries, and dramatically reduces the need for further machining or assembly. But should the processes be used for critical components in medical devices, aircraft, or automobiles. Have you accepted rapid manufacturing processes? Is the quality sufficient? Are new standards needed for universal testing of parts manufactured by sintering?

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#1

Re: Rapid Manufacturing – Primed for Production?

08/06/2008 9:04 AM

To me, it's obvious that there need to be testing standards (otherwise, what's the point of the test?). But given that the parts thus created are materially sound, they should be acceptable for any purpose. Why not? Is a turret lathe any better?

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#2

Re: Rapid Manufacturing – Primed for Production?

08/06/2008 9:18 AM

These rapid prototyping methods still have limitations. The parts made by any of the rapid prototyping machines do not have the structural strength or density of molded parts or parts machined from solid materials. If for example you design an ABS housing for an electronics part that must have FCC approval or you must do drop or impact testing, then a rapid prototype part will not do. Last I heard you could not produce a Delrin part by any of the rapid prototype methods. Rapid prototyping does however have the ability to greatly speed up the path to production by providing hands on parts for observation of fit and function of new designs. It can also be used to produce patterns which can be used to produce tooling such as mold inserts or casting patterns sometimes cutting months off of the design to finished product time. The rapid prototyping industry is advancing daily. It is probably too soon to create a set of standards for this technology and may not be necessary since standards already exist for materials that can be applied universally.

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#3

Re: Rapid Manufacturing – Primed for Production?

08/06/2008 11:57 AM

Depends on what you are making.

We have 25 Viper SI2 machines and make over 3000 unique finished parts a day.

Most companies use them for prototyping only.

On the medical side the materials have to be biocompatible to use. There are very few class 6 materials available.

The dental industry is also starting to quick adopt this technology for many different thinks

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Re: Rapid Manufacturing – Primed for Production?

09/19/2008 3:36 AM

Rapid manufacturing techniques are already being used to produce one off products such as biomedical implants where you need good precision and where you do not need high volumes.

Ofcourse, I think new standards are needed as with any other new technique.

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