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SunCatchers: Simplifying the Solar Power Production Method

Posted August 14, 2009 12:01 AM by T1tan01

Many companies are researching alternative methods for producing the world's energy. Solar, wind, and water are just a few of the alternative energy resources waiting to be utilized.

Solar Pioneers

Two companies, Stirling Energy Systems (SES) and Tessera Solar, have become solar energy pioneers with the development and upcoming 2010 improvement of their SunCatcher power system. The SunCatcher, however, is not a new technology. Rather, it's an effective system that SES and Tessera Solar have created and now significantly improved. Currently, six first-generation SunCatchers at the National Solar Thermal Test Facility (NSTTF) are producing 150 KW of electrical power each day.

Solar Energy 101

For those who may not understand how solar energy is harnessed and converted into electricity, the SunCatcher provides a good illustration. The SunCatcher incorporates precision mirrors that focus the sun's rays into a receiver. This receiver then transmits heat into a Stirling engine, a sealed system that contains hydrogen. As the hydrogen heats up and cools down, pressure rises and falls due to the hydrogen's gaseous properties. This pressure then drives a piston within the engine, creating mechanical power. Once created, this power is then transferred to a generator - at which point the power is turned into electricity.

Second-Generation Systems

As mentioned above, SES and Tessera Solar are now developing second-generation SunCatchers. So how has the technology been improved? Surprisingly, it's not from a functional standpoint, but on a production level.

The new systems are 5,000 pounds lighter than the previous versions. The new design is also round in shape (the first-generation system was rectangular), resulting in a more efficient use of steel. The new machine also runs more effectively by using 60% fewer engine parts. Finally, the design has only 40 reflective mirrors – half as many as the 80 mirrors used in the first design. The method of producing these mirrors has become more cost-effective, too, in that the second-generation mirrors are made using automobile manufacturing techniques.

Progress and Possibility

One of the biggest obstacles with regard to alternative energy is the time, effort, and money that are needed to produce these systems. SES and Tessera Solar are addressing these problems head-on with the SunCatcher. By simplifying the production process, becoming more efficient with raw materials, and using fewer components, these companies are making it possible for their machines to be produced on a large scale with significantly less money and resources. Once more companies adopt this simplistic production mentality, we will begin to see a more realistic possibility of solar technology integration throughout the world.

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Guru
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#1

Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 3:42 AM

Interesting, some idea of cost/price would be interesting.
Interesting to see if direct light-to-electricity solar panels or this sort of thing will win in the end.
Still havn't built a solar powered toaster or kettle...but I've had a busy year.
Del

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#2

Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 10:09 AM

I am always very optimistic about solar power. It has a bit farther to go before acceptance is acquired, but they have a brighter possible future than wind power (or so it seems). No one wants a big metallic windmill in their eyesight. I remember driving by a collection of the windmills and being so awestruck, it was a majestic site to watch all of them turn.

I see myself using solar power in the future when/if I get my own house. I can't believe that 60% of the product was essentially taken away and that it still stands. With all the money that goes into research, how did someone not notice how much extra 'stuff' there was?!

Very good entry and I look forward to seeing more entries!

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#4
In reply to #2

Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 11:43 AM

"I see myself using solar power in the future when/if I get my own house."

I was thinking the same thing before I bought my house, but many of the units are more expensive than I anticipated.

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#5
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 11:52 AM

Since it is a while off, I figure that I will give them plenty of time to reduce in cost...

At the same time, I am well aware of the investment and how all of the benefits occur in the long term. Unfortunately, because the investment you make in solar panels doesn't return benefits overnight, most are deterred.

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#3

Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 11:09 AM

I hear ya Del. I've heard that solar panels were about 20% efficient for normal/older panels, were newer ones were 40%. Will relying on an engine based solar collector be more efficient?


Currently, six first-generation SunCatchers at the National Solar Thermal Test Facility (NSTTF) are producing 150 KW of electrical power each day.

Umm, 150 KWhs? Or it produces 150KW of power? Details, details, details!!!

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#6
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 1:07 PM

150 KW of power

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#7
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/14/2009 1:18 PM

150 KW of electrical power

He already told you it was power in his blog entry.

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#12
In reply to #7

Re: SunCatchers: Simplifying the Solar Power Production Method

08/17/2009 2:10 AM

Yes but there's still a problem with the wording:-

150 KW of electrical power each day.

On its own, doesn't make a lot of sense: we need to know how many hours of each day on average throughout the year it achieves this rate of power output.

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#13
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/17/2009 3:53 AM

There there...kitty understands.
maybe they mean kwh ?

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#14
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/17/2009 9:38 AM

Thanks Randall, glad to see somebody's on my side !

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#8
In reply to #3

Re: SunCatchers: Simplifying the Solar Power Production Method

08/15/2009 8:40 AM

Rscincy - if you can get a solar to electricity panel to be 10% efficient I'd be surprised...

40% is ridiculously incorrect...

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#15
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/17/2009 9:46 AM

Well, I don't know what kind of juice that an inverter or the wiring would suck out of the usable power, but this website should help my point.

https://www.technologyreview.com/Biztech/21405/

~Ryan

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#16
In reply to #3

Re: SunCatchers: Simplifying the Solar Power Production Method

08/17/2009 9:47 AM

Re: "Details"...etc ... like, "agreed" .

"...new systems are 5,000 pounds lighter than previous .... also round in shape, resulting in a more efficient use of steel. The new machine also runs more effectively by using 60% fewer engine parts...."

So; instead of 8 gazillion pounds, they now weigh-in at 7.999527 gazillion pounds...?

And, those round reflectors are a scant / mere 80 yards across...?

And the motors, instead of having 62,580 parts, now have a mere 25,032 parts ... with a life expectancy of...?

"Hoop-de-doo" ... this is what we get, in the way of journalism, when we keep DUMBING-DOWN the requirements for grad-u-ma-ta-tion!

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#17
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Re: SunCatchers: Simplifying the Solar Power Production Method

08/18/2009 11:43 AM

The important thing to take away from the article is that the technology is being improved and simplified hopefully to the point of mass production. Regardless of the level of improvement, it is being improved!! A point you have ignored. We can't expect a substantial improvement in all aspects of a complicated system like the SunCatcher, these developments take time. In my opinion, progress is progress and I am glad these two companies are sticking with the project even if the improvements seem minor.

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#9

Re: SunCatchers: Simplifying the Solar Power Production Method

08/15/2009 11:55 AM

I guess I'm missing something with the whole alternative energy initiative particularly with the solar power approach, but I am willing to be convinced that solar power (or any of these sustainable technologies) is viable and worthwhile. I am particularly interested in understanding how to obtain massive amounts of solar energy from sunlight when:

(1.) The average incidence of sunlight on the surface of the Earth is fairly well defined and known to be relatively small (if it were higher, we would likely all be fried to a crisp).

(2.) The maximum collection/conversion efficiencies for solar energy recovery are small.

Even if 100% efficiency were attained, the quantity of energy/ square meter is insufficient to provide a major amount of power without HUGE collection facilities which (1.) deface the land and (2.) only can collect power during sunny periods.

Wind power is also inconsistent and suffers from many of the same problems as solar power.

Nuclear power is a viable energy source but has massive costs associated with construction and maintenance (as well as political issues) and has problems with waste disposal that make fossil fuels pale by comparison.

Hydrothermal and Geothermal power (which I personally would support) sources are often located in remote areas requiring long distance transmission problems and would require major capital expenditures; however, they at least could provide non-polluting sources of energy.

Please someone explain to me what I am "missing" in this debate over sustainable energy sources.

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#10
In reply to #9

Re: SunCatchers: Simplifying the Solar Power Production Method

08/15/2009 12:34 PM

Imagine if you will, every new house built mandated to include a solar based, absorption A/C unit, if one is installed at all, along with micro-solar power generation. Yes, this would produce only when it is sunny, but would partially offset the peak demand associated with normal A/C useage. Add in regulation for all large buildings to incorporate some sort of solar energy capture and you are well on your way to smoothing out the demand curve that would limit the amount of highly inefficient, simple cycle gas peaking stations that are required on hot sunny days.

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#11
In reply to #9

Re: SunCatchers: Simplifying the Solar Power Production Method

08/15/2009 1:10 PM

For me the big thing in this debate over sustainable energy is that they are sustainable. We live in a finite world and the resources that we are currently using for energy are rapidly dwindling. I'm not gonna go crazy and say that we need to stop drilling for oil. In fact I love oil, we get so many useful/essential products from it. I just think it is a waste to simply burn such a versatile resource. I think the next few years will be very interesting and exciting to see what new innovations will come from this push for viable and cost effective alternative energy sources.

Dan

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#18

Re: SunCatchers: Simplifying the Solar Power Production Method

01/26/2010 11:05 AM

how much does each suncatcher weigh?

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