I have the Champion Evaporative Cooler (E/C) pictured below.
Model # MCP44 - 4000 CFM

The issue I have is when I use my BBQ and it is burning off the grease or oils and my cooler is running, it pulls the smoke into the house and chokes us out.
I can hear all the remarks now.
- Turn it off during the smokey period! (We do that now.)
- Move the BBQ - There is nowhere else to put it. (Limited space)
- Use your A/C when you BBQ (Not economical to turn on and off for an hour)
- We do turn off the E/C for about 6 weeks and use the A/C during the hottest part of the Nevada summer.
- I prefer to use the E/C because I'm cheap. I hate paying high electric bills
I'm thinking of ducting the supply air from under the house with a cover that is like the picture below.

My question is:
- Will this reduce the air flow too much to where the cooler starves and loses efficiency?
- The cooler on high speed puts out 4000 CFM (It has 3 speeds)
- The E/C discharge is about 18" in diameter so the area is 250 Sq. inches
- The lower suction area I designed is about 575 Sq. inches
- I know the cooling feature of an evaporative cooler requires air flow through the water soaked elements. Will this cause the air to slow too much with the 90 degree intake design?
- The initial prototype is going to be made of 1/4" cardboard or foam core and if it works, I will fabricate it out of galvanized sheet metal and painted to match the house.
- I want to get your (the forums) opinion on feasability and if I should try to prototype it or does it need a redesign?
- The overall size would be approx. 4' wide by 8' tall and 16" deep. The intake will be approx. 48" x 12"
Thank you in advance for your help.
Bryan
Comments rated to be Good Answers:
Comments rated to be "almost" Good Answers: