I have a simple control system for chemical injection.
We have an implement grinder\mixer (think asphalt roto-mill) that injects product and water at the same. The product and water react to soil for stabilization purposes.
The controller is a TeeJet 844E agricultural sprayer and monitor, attached to a shutoff valve, and a bypass valve.
The grinder\mixer has 10 nozzles for water\chemical injection, which is classified as a "boom" to the 844E.
The tractor's forward speed is from 0.1 mph to 0.5 mph during grinding\mixing operations.
The system is currently set up to utilize GPS for speed sensing. The current GPS solution I have is a 5 Hz pickup. This is also a TeeJet product.
The controller is a rate controller and monitor. Set your GPA or G/1000 sq ft, set nozzle size, and control with forward speed.
The issue is that my bypass valve never even attempts to go off of full bypass mode, even when we're able to grind at say 0.5 mph. I do not operate the tractor, I just set the controls up. It seems to me that the root cause of my issue is a speed sensor issue.
The issue with the GPS speed sensor, is that below about .7 mph, it drops to 0 mph. My understanding of GPS systems, especially 5 Hz refresh rate systems, is that this is completely normal.
My proposed solutions to this issue are:
1) flash the EEPROM of the current sensor, to see if it will update faster than 5 Hz
2) Obtain a new GPS sensor that has more refresh capability
3) Utilization of a magnetic wheel speed sensor, or a proximity sensor
4) try to tap into the CAMBUS of the tractor, and have the 844E pick up the speed signal from the tractor.
1a) I have learned from TeeJet that flashing the EEPROM isn't possible.
2a) This is where a portion of my request for assistance comes in
3a) This is another portion of my assistance for request -- I've done some reading on these types of sensors, I'm just not very certain about ultra-low speeds (<0.5 mph)
4a) I have ordered a cable that should connect the CAMBUS on the a-post of the tractor to the 844E.
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So:
The 844E's bottom limitation is 0.12 mph, before the controller will set to 0. For our application, lower end speed accuracy is critical, due to our chemical being $400 a gallon.
We've essentially been operating the system in Manual mode, because we're not getting a speed signal.
Do any of you know of something that could ensure I have a reliable speed signal? I'm still in the discovery phase, and I'm not sure at this point where I should be looking.
I will provide any other information I can, including pictures, specifications, etc if asked.
Thank you for reading this.
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