I am thinking about building a solar oven, not to cook food, but to dry/cure painted metal parts. I frequently rework evaporative coolers, this involves scale removal, acid washing, sanding, primering then painting.
I recently came up with a better solution to remove scale and acid wash the metal parts. I had built a basin out of plywood and fiberglass gel & mat, measuring 48"x36"x12" deep. The issue I had with this construction was that after a years worth of use, the gel started to break down and the basin would leak. It cost me approximately $100.00 worth of materials to make each basin ( I made two ) I said to myself that I needed a basin that would last longer and would be cheaper to make / buy. I remembered that acids and solvents are often transported / stored and discharged from tote ( Mauser-gmbh ) containers. I found a scrap yard in Temecula that sells used totes for $50.00, I bought one, cut it in half and have used it for a year now with no issues. ( Plus it has a valve in the side-bottom )
I operate on a shoestring budget, so every Penney counts. I need to recycle and cannibalize just about everything.
Going back to the oven ( I currently paint parts then let them dry in the sun on plastic milk boxes ( go ahead and laugh, I know this is how rednecks do things ) but I need to do that on a wind free day. I thought about using these materials to construct a oven / box : 3/4" plywood, primed and painted- should I use light or dark colored paint or does it even matter, for the outside surfaces. Reflective chrome steel for the inside,. Should i construct a box within a box and use insulation or will the 3/4" plywood be sufficient to hold heat ? I have on hand-stock fiberglass insulation & expanding foam. I know where I can get a 5'x8'x1/4" .250 lexan sheet for about $15.00 ( will the lexan sheet be able to handle an estimated 250* temp in this application ? ) I am currently drawing up a plan, but I haven't yet begun to price out the materials. As a painted metal part dries/cures, it will off gas, should a vent be placed near the top, middle or bottom or will it require two vents ?
Any comments would be appreciated. If you need more information, please ask.
Thanks, Tony
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