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Motor & Starter

08/16/2007 7:34 PM

Why we use star - delta starter ?

Why Current Reduce in star

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#1

Re: Motor & Starter

08/16/2007 8:54 PM

Star / Delta Starters

Star/Delta starters are probably the most common reduced voltage starters in the 50Hz world. (Known as Wye/Delta starters in the 60Hz world). They are used in an attempt to reduce the start current applied to the motor during start as a means of reducing the disturbances and interference on the electrical supply.
In many, if not most, cases the star/delta starter does little to reduce problems, infact it commonly exacerbates them.

Tradditionally in many supply regions, there has been a requirement to fit a reduced voltage starter on all motors greater than 5HP (4KW). This regulation was introduced in order to reduce the start current, but unfortunately, a solution was specified rather than a result.
The Star/Delta (or Wye/Delta) starter is one of the lowest cost electromechanical reduced voltage starters that can be applied and this is why it has been so popular. The Star/Delta starter complied with the regulations, but did not achieve the desired results.

The Star/Delta starter is manufactured from three contactors, a timer and a thermal overload. The contactors are smaller than the single contactor used in a Direct On Line starter as they are controlling winding currents only. The currents through the winding are 1/root 3 (58%) of the current in the line.
There are two contactors that are close during run, often referred to as the main contactor and the delta contactor. These are AC3 rated at 58% of the current rating of the motor. The third contactor is the star contactor and that only carries star current while the motor is connected in star. The current in star is one third of the current in delta, so this contactor can be AC3 rated at one third of the motor rating.

Operation

In operation, the Main Contactor (KM3) and the Star Contactor (KM1) are closed initially, and then after a period of time, the star contactor is opened, and then the delta contactor (KM2) is closed. The control of the contactors is by the timer (K1T) built into the starter. The Star and Delta are electrically interlocked and preferably mechanically interlocked as well.
In effect, there are four states:

  1. OFF State. All Contactors are open
  2. Star State. The Main and the Star contactors are closed and the delta contacor is open. The motor is connected in star and will produce one third of DOL torque at one third of DOL current.
  3. Open State. The Main contactor is closed and the Delta and Star contactors are open. There is voltage on one end of the motor windings, but the other end is open so no current can flow. The motor has a spinning rotor and behaves like a generator.
  4. Delta State. The Main and the Delta contactors are closed. The Star contactor is open. The motor is connected to full line voltage and full power and torque are available.

This type of operation is called open transition switching because there is an open state between the star state and the delta state.

Open Transition Starters.

When a motor is driven by the supply, either at full speed or at part speed, there is a rotating magnetic field in the stator. This field is rotating at line frequency. The flux from the stator field induces a curent in the rotor and this in turn results in a rotor magnetic field.
When the motor is disconnected from the supply (open transition) there is a spinning rotor within the stator and the rotor has a magnetic field. Due to the low impedance of the rotor circuit, the time constant is quite long and the action of the spinning rotor field within the stator is that of a generator which generates voltage at a frequency determined by the speed of the rotor. When the motor is reconnected to the supply, it is reclosing onto an unsynchronised generator and this results in a very high current and torque transient. The magnitude of the transient is dependent on the phase relationship between the generated voltage and the line voltage at the point of closure, but typically can be much higher then DOL current and torque and can result in electrical and mechanical damage.

Closed Transition Star/Delta Starter.

There is a technique to reduce the magnitude of the switching transients. This requires the use of a fourth contactor and a set of three resistors. The resistors must be sized such that considerable current is able to flow in the motor windings while they are in circuit.
The auxiliary contactor and resistors are connected across the delta contactor. In operation, just before the star contactor opens, the auxiliary contactor closes resulting in current flow via the resistors into the star connection. Once the star contactor opens, current is able to flow round through the motor windings to the supply via the resistors. These resistors are then shorted by the delta contactor. If the resistance of the resistors is too high, they will not swamp the voltage generated by the motor and will serve no purpose.

In effect, there are five states:

  1. OFF State. All Contactors are open
  2. Star State. The Main [KM3] and the Star [KM1] contactors are closed and the delta [KM2] contactor is open. The motor is connected in star and will produce one third of DOL torque at one third of DOL current.
  3. Star Transition State. The motor is connected in star and the resistors are connected across the delta contactor via the aux [KM4] contactor.
  4. Closed Transition State. The Main [KM3] contactor is closed and the Delta [KM2] and Star [KM1] contactors are open. Current flows through the motor windings and the transition resistors via KM4.
  5. Delta State. The Main and the Delta contactors are closed. The transition resistors are shorted out. The Star contactor is open. The motor is connected to full line voltage and full power and torque are available.
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#5
In reply to #1

Re: Motor & Starter

08/18/2007 6:51 AM

Brilliant explanation and depending upon your point of view, it may or may not have answered one of the pertinent questions, which was :-

"Why is the current reduced in Star format?"

The reason is that from phase to phase in star, the current must flow through two windings, = double the impedance, = cheaply said (not exactly true, but near enough for Government work!) = Half the current.

In delta format, each winding is connected phase to phase, so there is only the impedance of one winding, therefore a higher current will flow.....

If you regard for simplicities sake impedance as resistance, it may make it easier to understand.

Resistance is a terminology for a non capacitive and non inductive resistance, it reacts basically in the same way for both AC and DC currents. (except that some resistors are internally wire wound and can have an inductive component, so be careful here!, carbon resistors have basically no reactiveness)

Impedance is a term for a component that either has capacitive or inductive or both and reacts differently to AC than to DC, in fact it "impedes" changes in the voltage/current....which AC does 50 or 60 times a second in most of the world....

I hope that this explains that last question for you exactly.

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#12
In reply to #5

Re: Motor & Starter

10/14/2007 12:16 PM

All confusion started with the theory exits for star -Delta connection. When connected in star, Line current & Phase current are same I Ph=I-L & Vph= V-Line/root 3 It means full line current has to flow through phases while phase voltage reduce by 58%of that Line voltage . So by theory there is no reduction of current in star connection.

However in delta ,line voltage & Phase volage are same while phase current reduce by 58% of lne current.

Inspite of all theory ,actually current reduce in star.Any way your explaination is also logical.

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#13
In reply to #12

Re: Motor & Starter

10/14/2007 1:46 PM

To reduce the confusion, consider the voltages across each winding.

In star, the voltage across each winding is equal to the lin voltae divided by rt(3). On a 400V supply, that results in a voltage across each winding or 230 volts.

In Delta, the voltage across each winding is equal to the line voltage, so on a 400V supply, the voltage across each winding is 400V.
As the voltage across each winding is rt(3) higher in delta than in star, the current through each winding is higher by rt(3) also.

In star connection, the total current in the line is equal to the current of the star connected winding. In delta, the line current is the vector sum of the currents from two windings with the currents having a phase offset.
The net result is that the line current in delta is three times the line current in star.

Best regards,
Mark Empson

http://www.LMPhotonics.com | http://www.LMPForum.com

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#15
In reply to #13

Re: Motor & Starter

10/16/2007 12:03 PM

Thank you for the prompt reply.You are very logical & correct.Thanks again.

Regards

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#9
In reply to #1

Re: Motor & Starter

08/20/2007 9:31 PM

You know, if you are going to plagiarize, you should at least give credit to the original author!

Original source of his entire response! Click here.

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#10
In reply to #1

Re: Motor & Starter

08/20/2007 10:48 PM

Hello PeterRyan

Thank you for posting the contents of my web page in response to this question, it would be helpful if you provide a link back to the original source for others to follow.

Best regards,

Mark Empson

http://www.LMPhotonics.com | http://www.LMPForum.com

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#2

Re: Motor & Starter

08/16/2007 9:29 PM
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#3
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Re: Motor & Starter

08/17/2007 3:09 PM

Thank You Sir For Replying

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#4
In reply to #3

Re: Motor & Starter

08/18/2007 12:45 AM

The Star-Delta starter also comes with other variations.

There is slip-ring and resistance combination starters, and the soft-starters, with the latest introduction of the Inverter system.

Modern electronic components make the motor starter system more refined and "Power-grid" friendly. What you saw in the previous postings by different individuals are the step function control, or the on-off control. But the soft starter and the Inverter controls are proportional control and also PID and FUZZY LOGIC control, making our world a better place to live in.

To know what I am talking about, do a Google on the key words "PID" or Proportional, Integrative and Derivative Control, and Inverter control, and Fuzzy logic control.

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#6

Re: Motor & Starter

08/18/2007 7:43 AM

In star the voltage is 1/root3 or57%of rated volts of Delta connection. So if a motor starts in star the staring current is limited to 57%of rated current.As motor accelerates and we change to Delta at 75-80 % of rated RPM full voltage is applied .What is achieved is actually the duration for which the starting current persists as at the time of Change over to delta there will be a current pulse which is for a short duration.Further this can be used only when the motor is designed to Run in Delta.Starting current duration also depends on Load Inertia.In high inertia loads it persists till motor attains the full rated RPM or in other words on the acceleration time.The value of starting current is determined by the design while the duration by voltage applied and the load inertia.

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#7

Re: Motor & Starter

08/18/2007 10:13 AM

So the idea is to start it with high impedance star windings, then, when the speed is increased enough to allow some back emf, you can switch it over to delta windings. (I know...they are the same windings, just connected differently....grin!)

Is that right, or have I missed the whole point?

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#8
In reply to #7

Re: Motor & Starter

08/18/2007 10:46 AM

Spot on!

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#11
In reply to #7

Re: Motor & Starter

08/20/2007 10:58 PM

Hello Yusef1

Not quite true, it is not about back emf, that is a DC motor thing. It is about the impedance of the motor. The impedance of most standard induction motors only begons to rise significantly when the rotor speed is greater than 80% speed, so the transition to delta should only occur at speeds close to full speed.

If you step to delta at less than 80% full speed, you will draw a very high resynchronising transient and then a high current (close to Locked Rotor Current) until the motor is close to full speed.

You may find the pages at http://www.lmphotonics.com/m_control.htm and http://www.lmphotonics.com/m_start.htm may help to give a better picture. (I wont copy and past the whole pages!!)

Best regards,

Mark Empson

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#14
In reply to #11

Re: Motor & Starter

10/14/2007 10:38 PM

Right. I think I got it. I tend to think of "back emf" as the result of the motor acting as a generator, and the faster it goes, the higher the voltage it creates in opposition to the incomiming voltage. And I think of impedance as the choking of current (modified by lead and lag and copper/iron losses as the case may be) caused by collapsing magnetic fields in coils which result in "choking" of the incoming current...current limiting as opposed to voltage limiting. From a technician's point of view, I don't see much difference in a constant cps input motor curcuit.

On the other hand, I am just the technician who has to work with the blessed things, not the engineer who has to design them...but it helps to know these things when your employee has a bright idea...like putting a rheostat onto the input of the motor..to explain to the twit why this is not a good idea.

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#16

Re: Motor & Starter

06/25/2008 2:09 AM

It depends, for what reason you ask the question? Is the reason to understand the theory? or torque problems? or cost? or mechanical? In practise it is not the preferred option, as it has dis-advantages. With this option the electrical equipment is increased and labour costs. The perceive advantage, within a single installation is that this method of starting a motor reduces the starting current or "in rush" by more then half, but it also reduces the applied torque, so where is the real advantage? Their is many other ways to solve this problem, ether mechanically, electrical or a combination of both. Electrically this can be solved by a electronic soft starter, or a electronic variable speed drive. Mechanically this can be solved by a fluid coupling, ratio of pulley's, and drive options. But everything comes back to cost, capital and running/ maintenance costs? And of course at the end of the day the process that the motor is required for? So this needs more debate on the application rather then the method?

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