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Help Needed With Bearings for U-joint

05/02/2017 3:45 PM

Hi all!

I'm designing a u-joint for a robotic arm type of thing. Its my smallest joint and it can fit in a 1" or 2" box.

Assume, the max deflection between adjacent joints is 30 degrees. There is practically no RPM, so friction isn't a factor. Constant room temperature. Load is moderate, say 5 kg per bearing, but absolutely no idea about momenta.

My connecting rods (qty 2) that keep yoke, bearings (qty 4) and both sides (qty 2) of u-joint together are 5-6 mm in diameter, roughly 1/4". So the bearing ID is 5-6 mm or 1/4" and OD is about 10 mm.

Here is the catch: I need to achieve superior precision in positioning and repeatability, I want practically no lash at all.

What type of bearing (bushing?) would be best? Angular contact ball bearing?

Do I have to get high-precision bearings such as ABEC-7 or ABEC-9?

Can I use lower grade bearing and just pre-load it?

Is less Bearing Internal Clearance better?

Am I missing something in my picture?

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#1

Re: Help needed with bearings for u-joint

05/02/2017 4:00 PM

McMaster Carr.

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#2

Re: Help Needed With Bearings for U-joint

05/02/2017 4:22 PM

Use opposing angle contact ball bearings and preload them.

Have you considered that with the angle offset, given a constant rotation rate on the driving shaft, the driven shaft will accelerate and decelerate during the rotation with the acceleration curve being sinusoidal.

If you want constant input rate and constant output rate, you will need to use a constant velocity joint or a flexible coupling, rather than a u joint.

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#4
In reply to #2

Re: Help Needed With Bearings for U-joint

05/02/2017 4:54 PM

The is no driving or driven shaft. It is basically like an arm, nothing is rotating.

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#5
In reply to #4

Re: Help Needed With Bearings for U-joint

05/02/2017 5:06 PM

But it is rotating, yes? When it rotates through an angle, is its rate important, say, for motion-planning the end-effector's position vs time? If it is, the sinusoidal relationship between input and output rate will at least need to be accounted for in software and the servo rate profile adjusted accordingly.

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#6
In reply to #4

Re: Help Needed With Bearings for U-joint

05/02/2017 5:08 PM

So it is a clevis, rather than a u joint.

Use opposing angle contact ball bearings and preload them.

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#7
In reply to #6

Re: Help Needed With Bearings for U-joint

05/02/2017 5:14 PM

A clevis makes much more sense for robot arm elbow joint and rotate the end-effector with a wrist.

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#8
In reply to #6

Re: Help Needed With Bearings for U-joint

05/02/2017 5:19 PM

Yes, it is basically clevis system, or a non-rotating u-joint, if you will

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#3

Re: Help Needed With Bearings for U-joint

05/02/2017 4:24 PM

I am a chemist, so what do I know, but I will say that a cheaper bearing preloaded might just work at least in the interim, until you (or someone else) comes along and sees the need for an upgrade. If the item fails to function according to your specs, then you didn't lose much by going with a lesser evil at first. Never go beyond the necessary evil.

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#10
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Re: Help Needed With Bearings for U-joint

05/02/2017 5:25 PM

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#14
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Re: Help Needed With Bearings for U-joint

05/03/2017 8:44 AM

Is that really a necessary evil? What is that?

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#15
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Re: Help Needed With Bearings for U-joint

05/03/2017 10:40 AM

It's one of them P3/H1 P1H2 P2H5 hingey thingeys. Top quality slime that bends in the middle. Kinda like Nancy Pelosi taking a bow.

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#16
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Re: Help Needed With Bearings for U-joint

05/03/2017 10:48 AM

Looks like something Ms. Pelosi would blow out her nose while whining about R. agenda.

It could be found on her matching dress as a brooch.

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#17
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Re: Help Needed With Bearings for U-joint

05/03/2017 10:49 AM

That's Nancy's son, Clevis.

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#9

Re: Help Needed With Bearings for U-joint

05/02/2017 5:23 PM
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#11
In reply to #9

Re: Help Needed With Bearings for U-joint

05/02/2017 5:30 PM

Depends on what? All the joints in that tutorial are separate clevis- and wrist-joints, some in combination with linear actuators. The OP's question concerns a clevis joint and for that kind of joint Jpfalt's reply nailed it.

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#12
In reply to #9

Re: Help Needed With Bearings for U-joint

05/02/2017 5:34 PM

Yeah, I've seen it. Not going to work for my application. I'm talking about micrometer resolution here. Someone else is working on the actuators, but my concern is the joints with absolutely no lash. I need to know more about the bearings' types tho

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#13
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Re: Help Needed With Bearings for U-joint

05/02/2017 5:42 PM

Overview: https://en.wikipedia.org/wiki/Ball_bearing. Pre-loading is key to minimising lash.

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