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Active Contributor

Join Date: Feb 2007
Location: Turkey Istanbul
Posts: 10

Welding Conical Tubes

08/29/2007 9:26 AM

Dear Members,

I need information about welding tapered small tubes from sheet metal (steel or stainless steel).

legnth:100-300 mm/small
diameter:4-30/big dia:8-50
Thickness:0,5 mm

Welding without any distortion and minimum residue is very important. Is welding possible without excessive material? If some of you has this information I will be glad to receive your mails.Thanks in advance.

Best regards.

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Anonymous Poster
#1

Re: welding conical tubes

08/29/2007 10:05 AM

We have a subcontractor who welds small 316 s/s custom cones when the standard hygienic pipe reducers are too big but they would be unhappy to give away their hard won art for free. However, I do know that the biggest problem seems to be with polishing inside these smaller structures after welding under inert gas. Machining from solid may be a better approach.

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Active Contributor
Popular Science - Weaponology - New Member

Join Date: Apr 2007
Location: Umm Qasr Naval Base, Umm Qasr, Iraq, i have returned to Sonoma Ca effective 7/12/07
Posts: 16
#2

Re: welding conical tubes

08/29/2007 11:00 AM

Hello,

You folks may wish to use a TIG torch using only Argon, use 1/16" rod. With stainless, you can use water in an atomizer and cool as you go, it would be my thought to weld a small section, use an atomizer and cool it off, continue welding another small section etc etc. Not sure how well this will work for your purposes, but nothing tried, nothing gained.....

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Anonymous Poster
#3

Re: Welding Conical Tubes

08/29/2007 11:28 PM

Forget about welding sheet, its too cumbersome and messy for those size cones. It is faster and easier to spin the cones (metal spinning) from either sheet or tube (seamless tube). With a well designed setup you can feedbothe cones on the same machine using the same size tube. YOumay need to heat the tube, most SS is quite ductile. Mild steel may work harden somewhat. either way you will get excellent finish inside and out and very little waste if any.

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Associate

Join Date: May 2007
Posts: 45
#4

Re: Welding Conical Tubes

08/29/2007 11:42 PM

TIG be very carefull

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Anonymous Poster
#5

Re: Welding Conical Tubes

08/30/2007 6:23 AM

If you need lots just buy them (Sinmag Taiwan is good.) For just a few I found MIG easier (I'm a lousy welder) and use a flap disk on the outside and flap wheel on a die grinder on the inside to remove the extra metal. For stainless put a copper slab on the other side of the weld to suck up the heat and stop warping.

good luck, derek

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Guru
Engineering Fields - Systems Engineering - New Member Hobbies - Model Rocketry - New Member

Join Date: Dec 2006
Location: Long.92E,Lat.26N
Posts: 1336
Good Answers: 14
#6

Re: Welding Conical Tubes

08/30/2007 8:22 AM

MIG with Cored wire(no Gas needed) is your best solution.Use flattened mandrel+jaws pushing from sides.

Ask for Quotation/supply of a 150Amp machine+cored wires(ss&Carbon Steel) from:

Ms Sucy Lou < kelong@kelong-co.com> . Say I referred<mikemahant@hotmail.com

mm

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