A while back on another post, I asked the question about cutting out an aluminum window frame on my house. Here's an update.
I took the advice of the guys here and bought a nice carbide tip osc saw blade. At first, it cut through the aluminum frame like butter, but it quickly lost the really sharp edge. It still cut, but slowed down a lot. I kept at it and finally, the frame was free from the fin. When I looked at the remaining materials, I soon figured out that I couldn't use the fin and I'd have to cut the stucco out!
I decided to use the diamond disc on my 4 1/2" angle grinder. Cut through the stucco and rebar like butter. Window #1 done, but what a mess!
Next weekend I hit window #2. The carbide osc blade was taking too long, so I hit it with the diamond disc angle grinder. Ate through it like butter! On the corners, I used the osc tool - was really cutting slow! Aluminum frame out - then back to the angle grinder and the diamond disc. Again, ate through it like butter, but more stucco dust!
I was going to use a masonary disc on the angle grinder, but the diamond disc did such a great job.
Here's something that makes no sense. The diamond disc was around $11 and the carbide osc blade was $17.50. One would think diamond grit tools would be more expensive, but maybe it's the high cost of an oscillating tool bit?
I want to thank everyone for their advice. It made the job much easier and I didn't waste money and time on the wrong blade/disc.
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