Previous in Forum: Exhaust fan sizing   Next in Forum: Semantics & Engineering
Close
Close
Close
11 comments
Rate Comments: Nested
Member

Join Date: Aug 2007
Posts: 5

Stress relieving

08/30/2007 6:49 AM

I am involved making torsion springs using oil tempered wire. Our current process involves winding the springs and then stress relieving them in an oven at 500 Degrees F. I'd like to look at what I would call "pre-stress relieving" which would involve heating the wire before coiling. We have tried this method and sucsessfully heated the wire to the low to mid 300 degree range without causing any coiling problems.

My question is: By preheating the wire is it safe to assume that there are less stresses on the wire during the forming process, therefore eliminating the need for post stress relieving?

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru

Join Date: Jul 2006
Location: Silicon Valley
Posts: 5356
Good Answers: 50
#1

Re: Stress relieving

08/31/2007 2:11 AM

I would think so. You should be able to tell with X-Ray photography or some other means of seeing deformities in the crystal structure.

What are these springs used for? Mattresses? Racing springs for F1 cars?

__________________
"Perplexity is the beginning of dementia" - Professor Coriolus
Register to Reply
Guru

Join Date: Jul 2006
Location: "Dancing over the abyss."
Posts: 4884
Good Answers: 243
#2

Re: Stress relieving

08/31/2007 11:10 AM

Not sure that 300 degrees is significant "stress relief" I have seen 400 450 degree temper used for very low carbon alloys,after mock carburizing.

I would think that at 300 degrees you are actually just strain aging, and possibly protecting the materials yield point.

Around 600 degrees, you can encounter blue brittleness.

Personally, I never stress relieved below 800 degrees for my commercial bar lines.typically .40 C carbon and alloys.

milo "all degrees F of course"

__________________
People say between two opposed opinions the truth lies in the middle. Not at all! Between them lies the problem, what is unseeable,eternally active life, contemplated in repose. Goethe
Register to Reply
Guru

Join Date: Jul 2006
Location: Silicon Valley
Posts: 5356
Good Answers: 50
#4
In reply to #2

Re: Stress relieving

09/01/2007 12:36 AM

I've tempered molybdenum steel at 350° in a conventional oven.

__________________
"Perplexity is the beginning of dementia" - Professor Coriolus
Register to Reply
Guru

Join Date: Jul 2006
Location: "Dancing over the abyss."
Posts: 4884
Good Answers: 243
#5
In reply to #4

Re: Stress relieving

09/01/2007 8:44 AM

I'm sure that you did, but how did you measure that the material's properties actually/significantly changed? Lower BHN, test yield with extensometer, or slap test?

milo

__________________
People say between two opposed opinions the truth lies in the middle. Not at all! Between them lies the problem, what is unseeable,eternally active life, contemplated in repose. Goethe
Register to Reply
Guru

Join Date: Jul 2006
Location: Silicon Valley
Posts: 5356
Good Answers: 50
#6
In reply to #5

Re: Stress relieving

09/02/2007 6:14 AM

First, guide book told me to use that temperature. Second, compared with moly steel that wasn't treated in the oven, was significantly harder and more brittle.

However, I could have done a lot more testing... Oh, it's a fair cop!!!

__________________
"Perplexity is the beginning of dementia" - Professor Coriolus
Register to Reply
Guru

Join Date: Jul 2006
Location: "Dancing over the abyss."
Posts: 4884
Good Answers: 243
#7
In reply to #6

Re: Stress relieving

09/02/2007 8:03 AM

Clearly worked for you on your scale.

Temperature is well below those in common commercial use.

Pragmatics always seem to overrule professional standards/codes.

"but it worked" always carries the day.

milo

__________________
People say between two opposed opinions the truth lies in the middle. Not at all! Between them lies the problem, what is unseeable,eternally active life, contemplated in repose. Goethe
Register to Reply
Guru

Join Date: Jul 2006
Location: Silicon Valley
Posts: 5356
Good Answers: 50
#8
In reply to #7

Re: Stress relieving

09/03/2007 4:28 AM

Just FYI, It was one of the alloys I was using to make knife blades with. I had basically three tests I would put edged pieces through.

  1. Did it bend if flexed.
  2. How well did it hold an edge.
  3. How deeply would it bite into a block of brass.
__________________
"Perplexity is the beginning of dementia" - Professor Coriolus
Register to Reply
Anonymous Poster
#3

Re: Stress relieving

08/31/2007 1:17 PM

You'll need to stress relieve them afterward anyway. Coiling the rod put stress in the material which pre-stress relieve cannot take it out.

Coiling them when they're hot may remove stress relieve afterward.

Pineapple

Register to Reply
Anonymous Poster
#9

Re: Stress relieving

09/03/2007 11:09 AM

I really don't understand what's going on here. I thought springs only became springs after they have been formed and then hardened and then tempered. How do you form something out of hardened and tempered steel? Surely stress relieving after forming can at best undo the very temper the thing depends on, otherwise have no effect at all?

Register to Reply
Guru

Join Date: Jul 2006
Location: "Dancing over the abyss."
Posts: 4884
Good Answers: 243
#10
In reply to #9

Re: Stress relieving

09/03/2007 11:20 AM

Shhhh!

Next thing you'll be asking if the stress relief temperature has to be above the tempering temperature to have an effect, and then where will we be?

People love to put fire on steel, and your line of thinking will surely put a damper on that.

We had a continuous wire drawing line where we welded coils of steel together to run continuously, but the welds had to be "quenched " with a wet rag; then "stress relieved"with a low resistance current. this was low carbon low residual steel. took aminimum of 8 minutes a coil weld;

I started a second shift with new untrained operators, we ran the welds as soon as we chipped off the weld flash. Good old superstitious union thinking and ignorance of metallurgy-RIP.

People love to add fire to steel, and you cant convince them otherwise, especially in my case where that got them some "bench time."

milo

__________________
People say between two opposed opinions the truth lies in the middle. Not at all! Between them lies the problem, what is unseeable,eternally active life, contemplated in repose. Goethe
Register to Reply Score 1 for Good Answer
Guru

Join Date: Jul 2007
Location: UK, Midlands
Posts: 515
Good Answers: 2
#11
In reply to #10

Re: Stress relieving

09/05/2007 6:53 AM

(in a whisper)... Sorry!

(PS 'Guest' was me.....Sorry!)

__________________
Wish I was here more often.
Register to Reply
Register to Reply 11 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (2); Milo (4); vermin (4); Wrenched (1)

Previous in Forum: Exhaust fan sizing   Next in Forum: Semantics & Engineering
You might be interested in: Flat Springs, Power Springs and Spring Motors

Advertisement