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Treat Meter's Service Disconnect as Main Panel?

04/01/2018 1:55 AM

Background:

My brother, who lives in Massachusetts, has a home with a 'standalone' meter with an adjacent 200A service disconnect, which feeds a ~100ft run to his house.

I've created these setups myself for mobile homes in Oklahoma, but normally we do it as follows:

1. Three wires enter the meter box from the utility - 2 hots and 1 neutral.

2. Three wires leave the meter box and enter the service disconnect box which is about 12" away.

2. The two hot wires go to the 200A service disconnect. Two hot wires then leave the disconnect.

3. The neutral wire connects to a bus next to the service disconnect, which is 'earthed' via a ground rod (or two), and then two wires leave this bus, one is neutral, and a new 'ground'.

4. Ultimately, we end up with 4 wires leaving the service disconnect, and from that point forward neutral is never bonded to ground, and no more ground rods are driven even at sub-panels.

Now, as far as I know, what I described above is 'standard' - you simply treat the first panel as the 'main' and treat anything downstream as a subpanel.

My brother's setup is very different though...

1. FOUR wires enter from the utility (left side). One is obviously a ground.

2. TWO wires enter the meter. The neutral and POCO-supplied ground simply bypass the meter and go to the service disconnect box (also about 12" away).

3. The POCO ground connects to the neutral bus in the service disconnect box, but there is no 'customer side' ground rod or 'earthing' conductor.

4. THREE wires leave the service disconnect box and go to the house - 2 hots and 1 neutral.

5. The panel in the house 100ft away has an 'earthing' conductor to a ground rod, and neutral and ground are bonded in that panel. So, basically, the service disconnect is 'ignored' as a panel and the house panel is treated as the main panel.

Here are my questions:

A. Is my brother's setup okay? If so, is this the kind of thing that varies by jurisdiction?

B. If not, it would seem to me that we need to treat the service disconnect as the 'main panel' and the following needs to happen:

  • Drive a couple of ground rods near the service disconnect and ground the neutral bus
  • Run a fourth 'grounded' conductor to the house.
  • Un-bond neutral from ground at the house's panel and disconnect the ground rod there (basically, treat it as a sub-panel).
  • [I'm not worried about the neutral going right to the bus as the meter doesn't do anything with it anyway, and the meter socket might not even have neutral lugs - I haven't seen it so I don't know]

Other notes:

I should also mention the following two things:

  1. Apparently, his setup did pass inspection at one point, so that's a tick in favor of saying it's okay.
  2. However, the conductors leaving the 200A disconnect are 1/0-1/0-1/0 aluminum, which is obviously undersized. To be fair, the house's main breaker is 100A, but it still seems sketchy to me as the wire isn't protected between the disconnect and the house. So, I'm not 100% confident the inspector really paid attention(??)

Thoughts very much appreciated!

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#1

Re: Treat Meter's Service Disconnect as Main Panel?

04/01/2018 11:47 AM

Any residential setup I've seen has three incomers, 2 live one neutral...The power company neutral is usually grounded at the pole....the main disconnect box usually has a neutral bus, and the box a separate ground rod tied to another bus with just ground wires....so the house has a separate grounding system and all the neutrals go back to the pole ground....now I've seen these tied together with the neutral and grounds tied together via jumper, or just a single neutral/ground bus, but I always considered those grandfathered in from precode installations...so it depends on the timeframe of installation and local codes, usually any major upgrades include bringing everything up to code, but minor repairs allow the original setup to remain, unless it's deemed unsafe in some manner....

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#2

Re: Treat Meter's Service Disconnect as Main Panel?

04/01/2018 12:14 PM

The 1/0 wire is good for 120 amps at least, not undersized for the 100 amp load...the 200 amp main is obviously sized for future upgrade and should have different wire size feeding it....now if the wire feeding the 200 amp breaker is 1/0, then you have a problem....

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#3
In reply to #2

Re: Treat Meter's Service Disconnect as Main Panel?

04/01/2018 6:50 PM

Thanks for the replies!

Unfortunately it's still not clear to me whether the disconnect should be treated as a main panel and the house should be treated as a sub-panel (separate neutral/ground).

I did read in another forum somewhere that some power companies just use the 200A breaker next to the meter as their own disconnect (not sure why they can't just pull the meter), and consider it to be part of the 'line' side. This would suggest it was installed 'properly' according to them.

Regarding the 1/0 wire, yes I know it's plenty for 100A (and more), but imagine we shut off the house's main breaker and then shorted the 1/0 wires... they could burn before the 200A service disconnect would trip. Unlikely I know, but I'd never get away with a setup like that here.

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#4
In reply to #3

Re: Treat Meter's Service Disconnect as Main Panel?

04/01/2018 7:17 PM

There has to be a main disconnect at the meter for the fire department to shut off in an emergency....The 200 amp breaker is just a disconnect...it has to be installed like that because the meter is not mounted on the house....Everything from the can to the pole is the power company, everything from the can down is the homeowner.... What makes you think the 200 amp won't trip in a short situation?...are you thinking that that wire can only draw 100 amps?

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#5
In reply to #4

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 12:21 AM

Sorry - yes I understand the need for a disconnect - I'm really just trying to figure out whether it should be treated as the main panel or not.

But to answer "are you thinking that that wire can only draw 100 amps?"... No, and that's precisely the problem. Even very small wires can draw many amps until they burn... Imagine a scenario where there is a short, but just enough of one to draw 150 amps exactly. What would happen then is the wires would overheat but the 200 amp breaker wouldn't trip. Like I said, very unlikely, but it seems silly to even leave an opening for something like that to happen if it can easily be prevented by just installing the correct size breaker.

In any case it's irrelevant because the reason for my post is because my brother wants to upgrade the service by running 200A (4/0) to his shop, and then feeding the house 100A from the shop - I feel very confident about that part. It's where to bury the ground rods (at the meter's disconnect or at the shop) that I'm still not sure about.

So, I'm trying to figure out whether the disconnect should be treated as the main panel and the house as a sub-panel. If you happen to know the answer to that, I would very much appreciate it!

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#6
In reply to #5

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 1:02 AM

Not being in your country, I can't answer your question whilst being satisfied that I'm giving good advice, but I'm quite sure that the relevant local authority could do so.

Then you could proceed with absolute confidence that you are complying with required ordinances.

Over here, a quick call to the local inspector will elicit a response, either a definitive answer on the spot, direction to the relevant wiring rules, or a visit to the site to make a ruling as to how they want you to do the job.

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#13
In reply to #6

Re: Treat Meter's Service Disconnect as Main Panel?

04/03/2018 1:30 AM

Thanks again for this answer. Today I actually contacted the utility and then when that didn't bear fruit, a local electrician who said, "Well the first disconnect should definitely be treated as the main panel and there should be four wires to the house, but you might get lucky and an inspector will let you get away with what you have."

So, it seems pretty clear to me. :-)

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#9
In reply to #5

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 10:12 AM

Well any job like that is going to have to be inspected, so you need a permit....the inspector will then tell you how he wants it done.....A detailed drawing and a trip to the city hall is required...when you make the permit application an inspector will be assigned, and he will approve or require changes to the plan....just stick to the code...

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#10
In reply to #5

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 1:24 PM

To answer your question "I'm trying to figure out whether the disconnect should be treated as the main panel and the house as a sub-panel"

The disconnect should be treated as the main panel, a four wire service installed past that point and no other ground rods required.

Just make sure every panel past the disconnect at the meter base has a separate neutral and ground bar and that the neutral bonding jumper from the neutral bar to the can and/or ground bar has been removed (no short from neutral to ground.)

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#12
In reply to #10

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 2:58 PM

Yes, agreed. The house panel that currently functions as the main panel will need some work. Not only is neutral bonded to ground there, but as is often the case, the neutrals and grounds from each branch circuit are 'mixed' on the busses.

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#8
In reply to #3

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 8:29 AM

I would be more concerned about a continuous overload causing cable failure than a direct short circuit.

An Al 1/0 conductor will have a short circuit withstand current of around 4000 amps over a full 60 cycles.

A 200A breaker should open at way less than that and well before any insulation damage occurs.

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#7

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 6:46 AM

I hold an electrical license in the state of NC

As far the neutral ground separation, it is required by the code to separate them after the first disconnect point. There are a few exceptions such as separately derived service (transformer in circuit) and remote attached structure like a garage but neither apply in this situation.

As far as safety is concerned I would do a ground check with a megger or ground meter to make sure that both the house panel and the subpanel meet the 25 ohm impedance or less requirement of the code (250.56.) If you have this then the ground issue would be the least of your worries.

The conductor size is the biggest concern. Since they ran Aluminum conductors it is greatly undersized for 200 amps and just adequate for a 100 amp feeder but the size by the first upstream breaker so definitely not sized right. The good thing is that most of the conductor is buried so damage in the house is least likely but still very possible if a short circuit occurs.

Each local inspection department decides on which revision of the code they want to follow (usually based on the training of the inspectors) and it is common for them to be a revision or two behind the latest. Some states have not adopted the NEC at all but Mass is not one of them.

https://www.nfpa.org/NEC/NEC-adoption-and-use/NEC-adoption-maps

Overall I would pull new conductors including the forth wire from the service point (200 amp panel) to the house, remove the ground rod conductor at the house and separate the ground and neutral from all points.

Hope this helps!

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#11
In reply to #7

Re: Treat Meter's Service Disconnect as Main Panel?

04/02/2018 2:50 PM

F***ing outstanding answer! I wish I had more upvotes to give. Thank you very, very much!

I 100% agree with all of your recommendations. I just wasn't sure because apparently some POCOs install the disconnect at the meter base and run the lines to the home as the service entrance, making the service disconnect part of 'their' equipment. This may in fact have been the case 30 years ago when it was all installed, but I agree it should be fixed today.

Out of curiosity, do you know why there is a bare ground coming in to the meter/disconnect box from the transformer? The transformer is in a pedestal (not on a pole) if that matters.

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