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Anonymous Poster #1

Steam Turbine Rotor Eccentricity Problem

04/04/2018 4:55 AM

we are faced 50 MW steam turbine rotor eccentricity problem.yesterday our 50MW steam turbine came to home load due to Grid disturbance at 9:30PM ,turbine load thrown off from 50MW to 1.9MW.after grid stabilization our 50MW synchronized (at the time 09:50PM)to grid with the load of 1.9MW at that time our turbine eccentricity rose 0.04 to 0.20. as per OEM recommendation allowable is 0.25 only.at that time generator front bearing vibrations gone from 2.8 MM/sec to 5.3MM/sec.in our enquiry our operator done a mistake to cut off the heaters(2 HP & 4 LP) at low load(generally below 15MW Turbine run without heaters).after our instruction heater cut offed and turbine eccentricity came down to 0.04mm and vibrations came down to 3MM/Sec.(our turbine specific steam consumption is 4Tons/MW)

what was the exact reason to rose the eccentricity ?

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Guru
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Join Date: May 2007
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#1

Re: Steam Turbine Rotor Eccentricity Problem

04/04/2018 9:47 AM

Probably due to rapid load swings that resulted in uncontrolled differential contraction/expansion of the rotor and turbine. The misoperation of the LP heaters may have made the problem worse. Although your eccentricity was within limits, you may have exceeded the turbine's design eccentricity rate of change; i.e., you did not allow the proper amount of time to ramp up the loading.

If the vibration continues and/or increases, it may be necessary to take the unit out of service (properly) and do an internal inspection to see if there was any rubbing between the blades and the shroud/casing, as well as the generator rotor and stator.

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Guru

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#3
In reply to #1

Re: Steam Turbine Rotor Eccentricity Problem

04/05/2018 12:26 AM

I agree, y

It appears that after the initial event it may have been better to restart the sequence after you had determined the reason first. By running your turbine, you may of brought yourself to this situation.

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Associate

Join Date: Jun 2011
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#2

Re: Steam Turbine Rotor Eccentricity Problem

04/04/2018 10:08 AM

your turbine ran down from 50 to 1.9MW, meaning internal pressures were suddenly reduced. You may have had condensate from heaters return to turbine causing some rotor distortion. Your eccentricity came down after closing htrs . Hts may have stuck open non return valves. Check all drn returns to casing.

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