Previous in Forum: AC Electric Motor Starter Failure   Next in Forum: ABB Drive - Windows Light
Close
Close
Close
21 comments
Rate Comments: Nested
Participant

Join Date: Aug 2007
Posts: 3

Discharged Battery.

09/29/2007 12:22 AM

Assalu Alaikum,

I have a 6V Battery totally discharged (about 1 to 2V) by internal operation of the circuit where it was used. By counting it's internal resistance I got about 500 to 700 Ω at different voltage rating. But by normal charger for this battery about 10 to 20 mA current was drawn for its high resistivity that indicates huge time to rich 4.5Ah. Should I continue charging in this way or make a different look? What's Your opinion?

Register to Reply
Pathfinder Tags: batteries internal resistance
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Guru
United Kingdom - Member - Olde Member!! Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jul 2006
Location: Dunstable, England
Posts: 2821
Good Answers: 45
#1

Re: Discharged Battery.

09/29/2007 9:49 AM

It depends on the type of battery, if its lead acid its in deep discharge and it depends on how long its been discharged, but they can recover if you just leave it on trickle charge for a few days, maybe use a half sine wave pulsed charge voltage to nudge it back to health....

If its NiCd or NiMH then it should accept the charge okay, as it isn't accepting the charge then maybe its time to throw them away (environmentally of course).

John.

__________________
A little knowledge is a dangerous thing - Googling is far worse!
Register to Reply
Participant

Join Date: Aug 2007
Posts: 3
#2
In reply to #1

Re: Discharged Battery.

09/30/2007 2:17 AM

Assalamu Alaikum, You have advised me to use trickle charger. Thank you for your advice. But it is a 6V sealed lead-acid Batteryof 4.5Ah. MAX CURRENT RATING IS 1.3A BUT NO VOLTAGE RATING. What voltage should I apply?

Register to Reply
Anonymous Poster
#3
In reply to #2

Re: Discharged Battery.

09/30/2007 4:25 AM

If you do manage to revive this battery (I think it is probably too badly sulphated by now) make sure to not discharge below 5 Volts. Below this voltage is the deep discharge point where recovery is difficult. If possible fit a voltage cut-off to the application.

Register to Reply
Guru
United Kingdom - Member - Olde Member!! Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jul 2006
Location: Dunstable, England
Posts: 2821
Good Answers: 45
#4
In reply to #2

Re: Discharged Battery.

09/30/2007 7:18 AM

To be honest, I've never had much luck with those sealed lead acid batteries, once deeply discharged they just sulphate up...

To try and get some life back into it I would leave it on charge at 7.50 volts for a few days if it hasn't picked up current in that time its not worth trying to force it, even if you could squeeze some charge into it it will always have a very low capacity...

I've used these batteries for 20 odd years and when they give up its usually a case of buying another.... Sorry not much hope for this one by the sounds of it?!

John.

__________________
A little knowledge is a dangerous thing - Googling is far worse!
Register to Reply
Guru

Join Date: Sep 2007
Location: Wrong end of the yellow brick road in Oz
Posts: 930
Good Answers: 15
#7
In reply to #2

Re: Discharged Battery.

09/30/2007 7:26 PM

Standard charging for the SLA is 6.9V

Boost charge for the SLA is 7.2V

For others if this sounds familiar,

std charge is 1.15V/cell (or 13.8 for 12V) boost charge is 1.2V/cell (or 14.4 for 12V)

__________________
Qn, Whats the differance between a Snake and a Onion? Ans, No one cries when you chop up a Snake
Register to Reply
Guru

Join Date: Aug 2007
Posts: 548
#5

Re: Discharged Battery.

09/30/2007 3:11 PM

I have gone through such battries for long 6V , 4.5 AH ,were common with portable emergency light system , there are two or three plastic seals on the top you can break open to see for sulphation ,dry electrolyte etc most problably you will see it ,there is little you can do about it but replacement , 1V or 2 V is too low to recover the battery charge , 5.5V was lowest cuttoff for discharge , charging voltage between 7.25 - 7.50V with 1.35A was specified rating ,try it withgood charger

go to www.triplebatterylife.com

Register to Reply
Power-User

Join Date: Jan 2007
Location: Houston,Texas
Posts: 378
Good Answers: 24
#6

Re: Discharged Battery.

09/30/2007 7:04 PM

Lead acid batteries do not like complete discharge and then sitting. The lead sulfate formed during the discharge chemical reaction is soft putty at first, but within a few hours turns hard and brittle, often cracking into 'alligator skin' and falls off the plates if jostled. The hard lead sulfate is very resistant to the 'charging' reverse reaction because it has a very dense surface once it hardens.

Such a battery is usually not salvageable, and what you describe is certainly not trying to restore.

__________________
Keith E Bowers, PMP
Register to Reply
Guru
Hobbies - Fishing - Old Salt Hobbies - CNC - New Member United States - US - Statue of Liberty - New Member

Join Date: Mar 2007
Location: Rosedale, Maryland USA
Posts: 5197
Good Answers: 266
#8

Re: Discharged Battery.

10/01/2007 7:49 AM

If Sulfated the normal battery charger may not be able to to charge the battery. In a lead acid battery as it discharges in the chemical reaction a sulfate is formed. Once the saturation point is reached this sulfate starts to crystallize on the lead plates. The sulfate will act as a insulator. We all ways used a charger with variable out put to force current through. Has to be monitored quite frequently. As the sulfate in solution is changed back to acid dropping the saturation point, the crystallize sulfate will start to dissolve. The current and voltage will come up on this type of charger. It will over charge the battery. A sulfated lead acid battery can be restored just usually not the same. Will take many discharges and charges to get the crystallized sulfate back it to solution. Finish charge voltage on a lead acid battery is 2.5 volts per cell. This was done on industrial batteries where the value was worth the time. If the battery is small more economical to replace it then spend the time.

__________________
Life is not a journey to the grave with the intention of arriving in a pretty, pristine body but rather to come sliding in sideways, all used up and exclaiming, "Wow, what a ride!"
Register to Reply
Power-User

Join Date: Jun 2007
Location: Houston, Texas (USA)
Posts: 240
Good Answers: 2
#9

Re: Discharged Battery.

10/01/2007 8:36 AM

The solution for your battery problem was repeated many times.

Go and buy a new battery which will give you confidence. It is damn cheap any way.

Nadeem

__________________
May God keep y'all in his blessings Nadeem Butt
Register to Reply
Guru
Hobbies - Fishing - New Member

Join Date: Jun 2006
Location: Rochester, NY
Posts: 867
Good Answers: 11
#10
In reply to #9

Re: Discharged Battery.

10/01/2007 12:50 PM

There are battery chargers available via post that use a high frequency pulse to break down the sulfite but they are only able to help batteries that have not sat around in a discharged state for a long time. Battery Tender will do this. There are others. But a new battery will be less frustrating.

__________________
Eric
Register to Reply
Power-User

Join Date: Dec 2006
Posts: 408
Good Answers: 5
#12
In reply to #10

Re: Discharged Battery.

10/02/2007 3:12 AM

I have used a homemade de-sulphator with great success on 12v & 6v lead acid batts that would not charge at all- this unit applies 100v pulses at 1khz, & is powered by the batt if above 6v, or by another batt in parallel, or a batt charger, thru an isolating inductor- it may take 1-2 days- it has succesfully rejuvenated SLA batts also- there are plans on the web how to make.

Register to Reply
Power-User

Join Date: Jul 2007
Location: Orlando
Posts: 242
Good Answers: 3
#11

Re: Discharged Battery.

10/01/2007 8:35 PM

The previous by CA1 may have some merit. I've resurrected some rechargeable batteries by using a bench variable metered power supply that has CURRENT LIMITING. I'll begin with 100-200 mA (and starting from 0-volts then upward) and see if the battery then wants to accept a charge (the current will decrease?). If the battery seems to be accepting the charge (current drops with time) then increase the voltage gradually (with patience) to no more than about 100 mA. If not, disconnect battery increase the ps voltage to about the par voltage and set the current limit to perhaps 1 AMP; and then just manually and intermittantly connect the battery while watching where the current goes. See no change (current keeps going to 1 amp?), then reduce the current limit to about 1/2 and repeat. If it seems to charge after about an hour or so, disconnect and verify the terminal voltage after 12 hours. Not/dead? Then it is done. It's always trial and error.

Sometimes the various types of batteries will come around (for reasons as explained previously). Sometimes. Beyond that, chunk the baby and just replace it with new. After all, nothing lasts forever. But we tried, huh?

Register to Reply
Guru

Join Date: Feb 2006
Posts: 1758
Good Answers: 6
#13

Re: Discharged Battery.

10/02/2007 5:14 PM

1.)Mostly Sealed-Lead-Acid batteries dry-up due to hi-discharge-rate. As the gases re-combine & water is maintained in the Solution; but in adverse condition their Safety-vent releases gases causing dry-battery.
2.)Some-time due to over-discharge one the cells [poorest] is revers-charged, showing end voltage very low. [Good-cells voltage (-) bad-cell's voltage.
I have a long experience in reviving this type of batteries.
First try: Try to charge at 2X / 3X voltage, keep measuring of charging current. It will start rising. When a reasonable level reaches, measure Battery voltage [Charger OFF]. If it has attained then try to charge @ recommended voltage [15V for 12V & 7.5V for 6V battery]
If the result is not obtained, It is a Dry battery [Case 1.)].Now you have to operate it carefully to access Vents of each cell & fill with distilled-water.And do as in First try as above.Vents are of flexible rubber & can seal the cells. But use this recovered battery in Vertical position.

Best of luck

Register to Reply Off Topic (Score 5)
Power-User

Join Date: Jun 2007
Location: Houston, Texas (USA)
Posts: 240
Good Answers: 2
#14
In reply to #13

Re: Discharged Battery.

10/02/2007 5:40 PM

Your method may be suitable but I would say it is not worth all this trouble for a small disposable battery. May be the person asking for all these methods does not want to buy a new one. I guess we can buy him a battery so he will throw that damn battery away and do not bother with such questions.

Regards;

__________________
May God keep y'all in his blessings Nadeem Butt
Register to Reply Off Topic (Score 5)
Guru

Join Date: Feb 2006
Posts: 1758
Good Answers: 6
#17
In reply to #14

Re: Discharged Battery.

10/03/2007 8:55 PM

Ye of course he should get a new one, but what about hi question

"Should I continue charging in this way or make a different look? What's Your opinion?"

We should impart as much as we can to aid him & so many more to know what we all have experimented in our life.

Regards

Register to Reply Off Topic (Score 5)
Power-User

Join Date: Jun 2007
Location: Houston, Texas (USA)
Posts: 240
Good Answers: 2
#18
In reply to #17

Re: Discharged Battery.

10/04/2007 9:27 AM

If it is an expansive item, yes by all means one should try to fix it but this meager thing should have been discarded after first charging did not work to save himself from frustration and others as well. That is the norm of life here. If it is useful and you can use with confidence, keep it otherwise out that goes in the dump. Even the car batteries are changed this way. People will give one or two charges and if the battery does not hold the caharge, we change the batteries for 70-80 dollars because we want confidence and no frustration or fear of being stranded on the road in the middle of the night. (No bragging just giving the facts of life)

By the way, here, the mechanics, all kinds of mechanics, are only part changers. They change the parts and do not fix things as repair is costly. Over there the mechanics are real mechanics and they do wonderful things when they fix things. I guess he is one of them.

This is my last entry and I say Good Bye to all of you on this topic. I shall not even open the mail on this topic.

Have a great day and beyond.

Regards;

Nadeem

__________________
May God keep y'all in his blessings Nadeem Butt
Register to Reply Off Topic (Score 5)
Guru
Popular Science - Weaponology - New Member Safety - ESD - New Member Hobbies - Fishing - New Member

Join Date: Sep 2006
Location: Near Frankfurt am Main, Germany. 50.390866N, 8.884827E
Posts: 17996
Good Answers: 200
#20
In reply to #17

Re: Discharged Battery.

10/04/2007 4:59 PM

I hope he takes the advice which is to:-

dispose of the old battery in an environmentally manner,

buy a new battery,

never let it get deeply discharged or if that is not always possible,

he should buy a leisure battery that handles deep discharge much better than a normal lead acid battery does......

Nothing more to add.....

__________________
"What others say about you reveals more about them, than it does you." Anon.
Register to Reply Off Topic (Score 5)
Guru
Popular Science - Weaponology - New Member Safety - ESD - New Member Hobbies - Fishing - New Member

Join Date: Sep 2006
Location: Near Frankfurt am Main, Germany. 50.390866N, 8.884827E
Posts: 17996
Good Answers: 200
#15

Re: Discharged Battery.

10/03/2007 9:50 AM

Get a new battery and make sure you never deep discharge it.

Even if you manage to get it working again, you have done serious damage to this battery already and it will never be reliable.

Most posters have told you this already, they are completely right!

__________________
"What others say about you reveals more about them, than it does you." Anon.
Register to Reply
Power-User

Join Date: Jun 2007
Location: Houston, Texas (USA)
Posts: 240
Good Answers: 2
#16
In reply to #15

Re: Discharged Battery.

10/03/2007 3:09 PM

Nice to see you again, Andy:

I think that debate of WTC is over now.

6V battery is cheaper than all that talk. I suggested that too.

Regards;

Nadeem

__________________
May God keep y'all in his blessings Nadeem Butt
Register to Reply
Guru
Popular Science - Weaponology - New Member Safety - ESD - New Member Hobbies - Fishing - New Member

Join Date: Sep 2006
Location: Near Frankfurt am Main, Germany. 50.390866N, 8.884827E
Posts: 17996
Good Answers: 200
#19
In reply to #16

Re: Discharged Battery.

10/04/2007 4:56 PM

Hi Nadeem,

nice to hear from you too.....

We both think alike.......

Stay healthy.

Andy G.

__________________
"What others say about you reveals more about them, than it does you." Anon.
Register to Reply
Power-User

Join Date: Jun 2007
Location: Houston, Texas (USA)
Posts: 240
Good Answers: 2
#21
In reply to #19

Re: Discharged Battery.

10/04/2007 6:09 PM

Hello Andy:

Yes it happened before that we spoke the same truth. I got out of WTC debate as it was heating up and the debate became very acromonious and even reading started hurting me emotionaly. So, I bowed out. In USA we still feel the pain.

I am not keeping up with the ongoing discussions but this one caught my eye.

However, sometimes I go in and just read quietly and learn what others are saying about the topic.

Regards;

Nadeem Butt

10042007

__________________
May God keep y'all in his blessings Nadeem Butt
Register to Reply
Register to Reply 21 comments
Copy to Clipboard

Users who posted comments:

Andy Germany (3); Anonymous Poster (1); Bill ML (1); ca1ic0cat (1); Electroman (2); Haajee (2); Keith E Bowers (1); Mohammad Nazmul (1); Nadeem0430 (5); Neil Kwyrer (1); ozzb (1); Snaketails (1); vikas (1)

Previous in Forum: AC Electric Motor Starter Failure   Next in Forum: ABB Drive - Windows Light

Advertisement