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Power Factor Correction

11/26/2018 9:36 AM

Good day

We had low power factor (0.8) of office building which necessitate installation of 100kVAr power factors correction equipment. The setting is 1 inductive. However, after installation of the equipment the reading of equipment is 0.99 while the actual power factor reading from utility meter is 0.89 (Capacitors not fully engaged). We decided to connect Fluke Power analyser 435-II.

The analyser has two readings:

1. PF = 0.89

2. Cos phi = 0.99

Question:

1. What is the difference between cos phi and PF in power quality analyzer?

2. Can a power factor correction equipment correct low power factor caused by Harmonics?

3. What should be done to improve power factor from 0.89 to 0.99?

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#1

Re: Power Factor Correction

11/26/2018 10:23 AM

There are two causes for a low power factor (PF):

1. Inductive or capacitive loads cause the current to lag or lead the voltage waveform (cos PHI)

2. Non-linear loads cause the current waveform to be non-sinusoidal. Common culprits that cause this are fluorescent lighting and switching mode power supplies.

Current waveform distortion means that there are higher frequencies present, mainly 3rd harmonic. (In 3 phase power, this is harmful because the 3rd harmonic current of all 3 phases add, causing high neutral line current.)

Distortion power factor can be remedied by passive filters or active circuitry.

"Power factor correction (PFC) in non-linear loads[edit]

Passive PFC[edit]

The simplest way to control the harmonic current is to use a filter that passes current only at line frequency (50 or 60 Hz). The filter consists of capacitors or inductors, and makes a non-linear device look more like a linear load. An example of passive PFC is a valley-fill circuit.

A disadvantage of passive PFC is that it requires larger inductors or capacitors than an equivalent power active PFC circuit.[16][17][18] Also, in practice, passive PFC is often less effective at improving the power factor.[19][20][21][22][23]

Active PFC[edit]

Active PFC is the use of power electronics to change the waveform of current drawn by a load to improve the power factor.[24] Some types of the active PFC are buck, boost, buck-boost and synchronous condenser. Active power factor correction can be single-stage or multi-stage.

In the case of a switched-mode power supply, a boost converter is inserted between the bridge rectifier and the main input capacitors. The boost converter attempts to maintain a constant DC bus voltage on its output while drawing a current that is always in phase with and at the same frequency as the line voltage. Another switched-mode converter inside the power supply produces the desired output voltage from the DC bus. This approach requires additional semiconductor switches and control electronics, but permits cheaper and smaller passive components. It is frequently used in practice.

For a three-phase SMPS, the Vienna rectifier configuration may be used to substantially improve the power factor.

SMPSs with passive PFC can achieve power factor of about 0.7–0.75, SMPSs with active PFC, up to 0.99 power factor, while a SMPS without any power factor correction have a power factor of only about 0.55–0.65.[25]

Due to their very wide input voltage range, many power supplies with active PFC can automatically adjust to operate on AC power from about 100 V (Japan) to 240 V (Europe). That feature is particularly welcome in power supplies for laptops.

Dynamic PFC[edit]

Dynamic power factor correction (DPFC), sometimes referred to as "real-time power factor correction," is used for electrical stabilization in cases of rapid load changes (e.g. at large manufacturing sites). DPFC is useful when standard power factor correction would cause over or under correction.[26] DPFC uses semiconductor switches, typically thyristors, to quickly connect and disconnect capacitors or inductors to improve power factor."

https://en.wikipedia.org/wiki/Power_factor

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#4
In reply to #1

Re: Power Factor Correction

11/27/2018 3:39 AM

But why are PF and cos φ different? I thought they were different ways of saying the same thing. Is that wrong?

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#8
In reply to #4

Re: Power Factor Correction

11/27/2018 9:05 AM

The meter uses cos as a phase shift between current and voltage waveforms only, PF takes in to account all usable power so harmonics play a key in determining that number.

With a very clean waveform PF would equal cos.

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#9
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Re: Power Factor Correction

11/27/2018 9:19 AM

OK thanks

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#10
In reply to #4

Re: Power Factor Correction

11/27/2018 9:48 AM

Codemaster,

If you only have the fundamental frequency, you can have a definite steady angle between voltage and current.

But with a harmonic you have a fundamental current vector with an added (shorter) harmonic vector [suppose attached to pointer end of fundamental vector] which is spinning round at 2, 3 , 4, 5.....times rate. More than one harmonic makes it more complicated.

The angle of the sum current vector cannot be tied down to a fixed angle φ from the voltage to get cosφ, although a value for fundamental voltage & current can be given.

However, power factor is watts/(volt x amp) & a value for Root Mean Square VA can be calculated over a cycle as can watts.

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#2

Re: Power Factor Correction

11/26/2018 11:14 PM

Normally there is no penalty for PF less than 0.95, you have a risk using capacitors correcting even up to 90%. If you over-excite the equipment, you risk damaging equipment, much more costly than your credit for correction.

Also, if you switch these capacitors on & off accounting for load, office building is typically cyclical load due to ambient and occupancy, the voltage spike you can generate during switching can damage equipment or trick it into shutting down.

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#3

Re: Power Factor Correction

11/27/2018 12:31 AM

The best way would be to revert to pure DC, the way Edison wanted. There will be no problems of harmonics, power factor, 4 conductors, transformers to boost voltage and what not. DC is nature’s creation and AC is Man’s interference.

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#5

Re: Power Factor Correction

11/27/2018 7:55 AM

There is an economic balance point somewhere between paying extra for reactive power and paying to invest in power factor correction.

Although there are many things that can be done, only the economics will dictate whether or not they should be done. The forum is not privy to the commercially-sensitive information that would determine the balance point, nor should it be.

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#6

Re: Power Factor Correction

11/27/2018 8:30 AM

What PF correction unit did you purchase? Was a harmonic study completed first?

You can have a good cos PHI between your current and voltage (they are close to being in phase) but if you have very high harmonics it can cause your overall PF to be lower.

cos PHI can also be used in the PF triangle to represent the difference between apparent and active power but I do not think the Fluke uses it in this context.

The Fluke 435 gives you harmonics as a percentage of the fundamental frequency, that would tell you if the waveform is extremely distorted.

Did you look at the phase balance as well? A major phase balance issue can cause very dirty power in your building. I have troubleshoot facilities with a 50% greater load across 2 phases which lead to early transformer failure.

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#11
In reply to #6

Re: Power Factor Correction

11/27/2018 1:08 PM

I have looked for phase balance, there is no significant changes in PF, Low power factor mostly contributed by harmonics. I plan to install Harmonic filter.

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#17
In reply to #11

Re: Power Factor Correction

11/28/2018 10:18 AM

The issue they were having was large phase imbalance caused delamination of the core in their transformer which led to large amount of harmonics on incoming power. Showed up as high THD on voltage waveform (12% if I remember right)

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#7

Re: Power Factor Correction

11/27/2018 8:44 AM

For systems with messy waveforms (harmonics, etc.), PF is cos phi times a distortion factor (df ≤ 1). For clean, linear systems the distortion factor is 1.

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#12

Re: Power Factor Correction

11/27/2018 1:10 PM

Thanks for sharing

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#13

Re: Power Factor Correction

11/27/2018 10:14 PM

Problem of power factor is only with AC appliances. Do DC appliances also have this problem ? I am sure they do not have. Except that transmission over long distances is possible with AC (now high voltage DC transmission was also found as effective).

AC has harmonics, frequency, which ion real terms is going from high to low every second, 50 or sixty times, and thus inefficient, and many other problems.

Why does not community shift to DC, as Edison propounded ?

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#14
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Re: Power Factor Correction

11/28/2018 4:07 AM

Because whlie both have merits, on balance AC has advantages over DC. That's why it took over worldwide.

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#15
In reply to #13

Re: Power Factor Correction

11/28/2018 4:17 AM

The concept of power factor in DC applications is a non-starter.

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#16
In reply to #13

Re: Power Factor Correction

11/28/2018 10:15 AM

To be effective for long distance transmisdion, DC voltage must be very high but not safe in your home or business. If the DC voltage is low enough to be relatively safe, transmission distances would be very short compared to AC. If Edison had won out, there would have needed to be DC generating stations within 5 miles of users and at the time, all using DC generators for which Edison owned the rights to. Only the rich could have afforded electricity and he liked it that way because he intended to soak them. Tesla was much more egalitarian in that regard, he wanted electricity for everyone, even free electricity.

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#18
In reply to #13

Re: Power Factor Correction

11/28/2018 10:47 AM

A transformer cannot pass DC and during that time period there were no efficient DC to DC converters so to step voltage up for transmission and back down for use in house was inefficient.

Also rotating motors used in most power generation make AC by default which can be easily rectified to DC but still requires more components.

Cost and efficiency of equipment is what made AC so popular.

With smart and more efficient DC to DC voltage converters it is becoming more popular. It also allows "storage" of a type on a central buss where power can be injected into multiple separate AC power systems in-phase quickly without having to phase all the separate systems.

This makes DC good for large scale shared transmission systems but still poor for final use transmission as the roll out of the system and upkeep of the more complicated equipment (transformer vs. DC to DC voltage converters) is prohibitive.

Lets not start killing elephants and dogs in public displays again to show how "deadly" AC is :)

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#19
In reply to #18

Re: Power Factor Correction

11/28/2018 11:44 PM

Simply because AC systems have been active all these years, thanks to the 'Egalitarian Tesla' who seems to have a second innings by his namesake company, via, Elon Musk, please don't wish away DC. In fact, it is DC motors and DC storage, what he is harping on.

Almost every natural electric circuit s DC, we, animals have DC circuit inside, eels have DC, lightning, thunder are all made of DC. Computers run on DC and DC only.

OK. AC had some glaring advantages, when DC- DC converters did not make their appearance. Please do not malign Edison, and glorify Tesla.

Point is about efficiency of conversion of energy into motive force. Let the discussion be on that aspect and not on animals and individuals.

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