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Participant

Join Date: Sep 2007
Posts: 2

Iron ore reduction

10/03/2007 2:47 AM

Hello

I would like to set up a simple furnace that can directly reduce

iron ore to sponge iron suitable for use in an Induction Furnace.

I am targerting a production capacity of 30 tonnes per 8 hr day

Has anyone done this and are there any links to useful sites on how to

make a suitable vertical shaft kiln.I intend to use coal for the reduction.

Thanks

Emmanuel

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Hobbies - Model Rocketry - New Member

Join Date: Jun 2007
Location: East of Seattle, Washington state Republic of the 50 states of America
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#1

Re: Iron ore reduction

10/03/2007 11:48 PM

Try these guys http://www.lindsaybks.com/

They should have the info you need.

Brad

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#2
In reply to #1

Re: Iron ore reduction

10/03/2007 11:52 PM

Make that http://www.lindsaybks.com/prod/sub/foundry.html

Less digging

Brad

CR4 Admin: Lindsay Books stopped publication in 2012. This source has some of the foundry books Lindsay published.

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Anonymous Poster
#3

Re: Iron ore reduction

10/04/2007 1:08 AM

Dear Sir,

Although I m not a direct reduced iron producer and kiln designer, I don't recommend you to charge any coal reduced iron to your induction furnace as an induction furnace user for years.Coal means ash,ash means slag and low efficiency and early lining erosion.

Best Regards

Taner Mersin

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Guru
Engineering Fields - Retired Engineers / Mentors - New Member

Join Date: Dec 2006
Location: Brecksville, OH
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#4
In reply to #3

Re: Iron ore reduction

10/04/2007 10:10 AM

Rather than using coal as a reductant, I would recommend use of a syngas with heat supplied through the gas to reduce the iron oxide. This is based on the reasoning above, plus numerous other issues associated with the use of coal in such a unit.

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Power-User

Join Date: Oct 2007
Location: Oregon, USA
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#5

Re: Iron ore reduction

10/11/2007 10:58 AM

T.C.Inc. is the only independent engineering/consulting firm in the field of direct reduction in the world with experiences in every commerical technology that has been developed over the last 40 years. Please contact us at tcinc002@aol.com

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Thomas J. Coyne, Jr., President, T.C.Inc., (an international project development/consulting firm).
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Power-User

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#6

Re: Iron ore reduction

10/23/2007 9:04 PM

Since we have not received any email on the subject of DR, we thought perhaps we could clarify our position. T.C.Inc. has established an email answering group on the subjects of direct reduction of iron or other metals and steel, including materials preparation and beneficiation, fuels for DR and alternate fuels technology, agglomeration of materials, pelletizing and briquetting, materials waste recovery technology and direct steel making.

We are a group of retired engineers offering direction and advise in these fields to keep our minds going and for FREE_. If you want us to do more we will discuss it. All of us have pretty close to 40 years experience in every aspect of the areas. Give us a call or send an email to tcinc002@aol.com

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Thomas J. Coyne, Jr., President, T.C.Inc., (an international project development/consulting firm).
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