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Stopping of A Steel Rod

02/04/2019 2:56 AM

A steel rod of 8mm dia and 12 metre long travelling at 30 metre per second, has to be dead stopped by applying radial force. What would be the force to be and for how much time would it take to stop after applying the force for 0.4 sec. Please give me the working also

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#1

Re: Stopping of a steel rod

02/04/2019 3:22 AM

Unanswerable. Insufficient (and even contradictory) information.

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#36
In reply to #1

Re: Stopping of a steel rod

02/05/2019 10:25 PM

from responses below, we all are assuming the rod is travelling in an axial direction, because we choose to stop it with a radial force, which we assume to be a clamp?

I think the rod in either case would turn into a pretzel unless it is closely guided/restrained along much of its length

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#37
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Re: Stopping of a steel rod

02/05/2019 10:37 PM

I was tempted to say instant spaghetti sculpture.

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#2

Re: Stopping of a steel rod

02/04/2019 4:19 AM

From the diameter you can determine mass per unit length and from the mass and velocity you can determine the momentum of the piece per unit length.

What you still need to determine is how you apply the restraining effort to cause braking, so you need to understand the friction that can be applied to the surface by your radial mechanism and even the surface area that you can effectively apply that force to.

I'll add in another complexity. What if the steel rod is "hot" and thus still has some level of plasticity (Like coming out of a rolling mill at a steelworks) and you need to not exceed those limits that would stretch or compress the bar.

As the previous response indicated there are still way too many unknown parameters.

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#7
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Re: Stopping of a steel rod

02/04/2019 10:09 AM

The point of contact surface smoothness needs to be known, too. Smooth steel wire and textured rebar will have very different coefficients of friction.

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#3

Re: Stopping of a steel rod

02/04/2019 4:47 AM

<...dead stopped [1]....applying the force for 0.4 sec [2]...>

These two circumstances are contradictory. Looking at each one in turn:

  1. In the first case the force required is infinitely large, as the deceleration is infinitely high, and in the real world is likely to lead to significant deformation of both the rod and the stopping agent, which are probably both undesirable.
  2. In the second case Newton's equations of motion, taught in secondary school Physics classes and specifically the one that goes v=u+at, can be applied if relativistic effects can be ignored, which is probably the case here. The values of v as 0m/s, u as <...30 metre per second...> and t as <...0.4s...> can be used to calculate a. To obtain the force, simply multiply a by the mass of the rod, m, which is a function of the length, <...12m...>, the diameter, <...8mm...>, and the density of the particular <...steel...>, which can be looked up in any number of Engineering text books. The rest is 5 minutes with a pocket calculator, slide rule, log tables (or whatever other calculabe is flavour-of-the-month). Of course, the stopping agent has to be able to dissipate satisfactorily the kinetic energy of the <...steel rod...> as heat in order to survive the experience, the quantity of which is 1/2mu2.

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#22
In reply to #3

Re: Stopping of a steel rod

02/05/2019 7:25 AM

To be fair, I think "dead stopped" is the OP's way of saying "stopped dead", i.e. "brought to a halt". As for the 0.4 sec, that has to be interpreted as the maximum time allowed, so the calculation is of the minimum force required

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#44
In reply to #22

Re: Stopping of a steel rod

02/26/2019 10:20 AM

What a wonderful language English is. It's so open to interpretation.

Why it is used internationally for air traffic control purposes remains elusive...

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#4

Re: Stopping of a steel rod

02/04/2019 5:27 AM

Determine the total kinetic energy of the rod.This is the total amount of energy required to stop it.Parcel it into any time units you desire.

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#49
In reply to #4

Re: Stopping of a steel rod

02/26/2019 10:44 AM

Er, ah, actually that is the total energy to be dissipated when it stops.

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#5

Re: Stopping of A Steel Rod

02/04/2019 9:32 AM

If you apply a radial force, you will just shift it sideways... unless it's movement is constrained on the side opposite to the radial force.
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#6
In reply to #5

Re: Stopping of A Steel Rod

02/04/2019 10:04 AM

Yes, opposing radial forces, like opposing disc brake pads, are required.

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#8

Re: Stopping of A Steel Rod

02/04/2019 10:30 AM

So, the answers aren't in the back of the text book?

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#45
In reply to #8

Re: Stopping of A Steel Rod

02/26/2019 10:21 AM

Why is that a surprise (rhetorical question - NNTR)?

This sort of thing is unlikely to be solved during a telephone call to the original equipment manufacturer's Technical Helpline either.

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#9

Re: Stopping of A Steel Rod

02/04/2019 11:53 AM

The rod should weigh around 4.54kg...

The force (F) required to move an object of mass (m) with an acceleration (a) is given by the formula F = m x a. So, force = mass multiplied by acceleration.[1]

F(N) = m(kg) times a(m/s2 )

https://www.wikihow.com/Calculate-Force

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#10
In reply to #9

Re: Stopping of A Steel Rod

02/04/2019 1:23 PM

Or it weighs about 10 pounds

Interesting that it is a nice round number in imperial units.

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#11
In reply to #10

Re: Stopping of A Steel Rod

02/04/2019 1:39 PM

Perhaps propelled by sling, this arrow of outrageous fortune is but a dream ...an American dream...

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#12

Re: Stopping of A Steel Rod

02/04/2019 2:19 PM

An object moving in a straight line that reverses direction in the same line must come to a stop before the direction changes.

A fly traveling East hits a train traveling West.

Ignoring wind, and any other common sense factors, when the fly and train meet,the fly comes to a brief total stop before it changes direction and moves West.

If the fly comes to a total and complete stop,does the train also stop?

I'm (hic) puttin' the cork back in the bottle now (hic)!

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#33
In reply to #12

Re: Stopping of A Steel Rod

02/05/2019 7:16 PM

If the fly comes to a total and complete stop, does the train also stop?

No, not until it gets to the station. When it hits the fly, it just slows down a tiny amount.

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#13

Re: Stopping of A Steel Rod

02/04/2019 2:27 PM

This should do it. Just add a simple mechanical release mechanism

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#14
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Re: Stopping of A Steel Rod

02/04/2019 4:16 PM

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#20
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Re: Stopping of A Steel Rod

02/05/2019 3:10 AM

Adding unnecessary complexity...
Your geometry is of too
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#26
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Re: Stopping of A Steel Rod

02/05/2019 2:18 PM

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#29
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Re: Stopping of A Steel Rod

02/05/2019 2:50 PM

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#30
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Re: Stopping of A Steel Rod

02/05/2019 5:14 PM

LOL
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#35
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Re: Stopping of A Steel Rod

02/05/2019 8:39 PM

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#41
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Re: Stopping of A Steel Rod

02/06/2019 12:55 PM

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#43
In reply to #41

Re: Stopping of A Steel Rod

02/07/2019 5:35 AM

Ah!

Good old Pneumatics still lives!

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#47
In reply to #41

Re: Stopping of A Steel Rod

02/26/2019 10:33 AM

Ye gods! There it is, all designed, built and everything!

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#46
In reply to #13

Re: Stopping of A Steel Rod

02/26/2019 10:24 AM

One wonders what damage this missile, being <...steel rod...8mm dia and 12 metre long travelling at 30 metre per second...>, will do until the correct amount of weight to be added has been determined!

It would make a rather spectacular arrow beforehand, perhaps?

Rev.3:

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#15

Re: Stopping of A Steel Rod

02/04/2019 8:36 PM

1. Calculate volume of rod

2. Calculate mass of rod = density x volume

3. Calculate momentum of rod = mass x velocity

4. Calculate opposing force = momentum / stopping time

5. Calculate radial force = opposing force / coefficient of friction

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#16

Re: Stopping of A Steel Rod

02/04/2019 11:10 PM

Homework?

You try it first then run the answer by us! And show your working!!

If we do it for you how will you learn?

ps: in a steel mill, they wouldn't bother with such stuff. There would be solid stop at the end of the line to halt the rod dead!
As for it being hot and maybe still slightly elastic/bendy.... it's rod, it will come good after the other processes. I know, I working in a steel mill..

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#17

Re: Stopping of A Steel Rod

02/04/2019 11:23 PM

It would take 0.4 seconds after which you stop applying the force if I am not mistaken.

Your working will be to calculate an area where you want to apply the force, the force that is required to stop and to calculate how much heat you will produce in the process.

Some side calculations will be required which you will find out if you try to answer the above questions.

Have fun!

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#18
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Re: Stopping of A Steel Rod

02/05/2019 12:47 AM

NOT off-topic!!

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#19
In reply to #18

Re: Stopping of A Steel Rod

02/05/2019 1:54 AM

Friction force is (at least largely) independent of area, so area is irrelevant, hence OT.

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#24
In reply to #17

Re: Stopping of A Steel Rod

02/05/2019 10:06 AM

Not off topic. The amount of frictional force is proportional to the coefficient_of_friction x area x pressure, but pressure is force/area so area cancels out, leaving coefficient_of_friction x force. This can be demonstrated by sliding a block down an inclined plane that can be adjusted so that the block just slides without accelerating. If the characteristics of the surfaces of the block are the same, it makes no difference if the block is oriented with a small surface down or a larger surface.

https://sciencenotes.org/friction-example-problem-sliding-inclined-plane/

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#25
In reply to #24

Re: Stopping of A Steel Rod

02/05/2019 10:22 AM

Agree entirely with your point that friction is independent of area.

However I did mark the post back on topic because of the first sentence, which does go a little way to address the completely nonsensical "question" in the original post:-

"how much time would it take to stop after applying the force for 0.4 sec."

To the OP: if it hasn't stopped by the time you remove the force, then, its not going to stop at all.

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#21

Re: Stopping of A Steel Rod

02/05/2019 6:21 AM

The rod weighs 4.8 kg.

The kinetic energy of the rod at 30M/s =??? J

The power required to dissipate this much energy is proportional to the kinetic energy of the mass.

The length of the rod required to dissipate this energy is approx ??? meters.

Hint: the rod will get warm (extra credit: calculate the KWH required)

Now you have all of the information needed to figure this out, all of which is available online.

If you find that I have made an error, please show me. Then we both can learn.

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#23

Re: Stopping of A Steel Rod

02/05/2019 8:36 AM

Making a presumption that the rod is smooth, what about an eddy current brake? Run the rod thru a poly bushing to hold concentricity near the stopping point and place three coils at 120° running axially. This will induce the appropriate stopping force.

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#27

Re: Stopping of A Steel Rod

02/05/2019 2:19 PM

The OP asked for force and time,which is Power required.
No response from the OP after giving him the required variables,so here they are:
Rod weight=4.8kg
Velocity of rod:30 M/sec
Kinetic energy of rod=2160 Joules
2160 J=7200Watts.(7.2KW)
This is the amount of power required to stop the rod.
The rod is moving at 30 M/sec.
The stopping time requested is .4 sec.
The rod will travel 12 meters during this time.
This power will have to be dissipated in a length of 12 meters.
This will raise the temperature by .965665C ( 33.7382F) above the starting temperature of the rod.

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#28
In reply to #27

Re: Stopping of A Steel Rod

02/05/2019 2:34 PM

No, assuming that one succeeds in stopping the bar the average velocity during braking will be 15M/sec. Stopping in 0.4 seconds the rod will travel 6 meters.

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#32
In reply to #28

Re: Stopping of A Steel Rod

02/05/2019 6:21 PM

How do you get the average velocity?

If the bar decelerates at a constant rate,however,the braking force could be applied in pulses,then you would have to average the speed at many different points within that .4 second interval.The length required could vary in that case.

However,it will still require the same amount of power to stop the rod.

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#34
In reply to #32

Re: Stopping of A Steel Rod

02/05/2019 8:02 PM

Wrong on both counts:

Average velocity = total distance ÷ total time. The rest is irrelevant.

It takes the same energy to stop the rod, but not the same power.

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#38
In reply to #34

Re: Stopping of A Steel Rod

02/06/2019 8:39 AM

IMHO,The amount of Power and Energy will be unchanged since the total time to stop is fixed at .400 seconds,the kinetic energy of the rod is fixed.

Slice it anyway you please,these factors are unchanged.

Perhaps I dozed off in physics class 50 years ago,or perhaps my memory has some gaps.

If I am wrong,I will appreciate being corrected.

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#39
In reply to #27

Re: Stopping of A Steel Rod

02/06/2019 10:14 AM

Huh?

2160 Joules in 0.4 seconds is 5.4 KW

A difference of 0.97 oC is a difference of 1.75 oF (you've done a conversion of absolute temperature rather than difference).

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#40
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Re: Stopping of A Steel Rod

02/06/2019 12:15 PM

You are right on the Joules,but not the temperature.

I stated"above the starting temperature of the rod."

Did you forget to add 32 degrees when converting to F?

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#42
In reply to #39

Re: Stopping of A Steel Rod

02/07/2019 5:31 AM

After further consideration of my reply to you it finally dawned on me (at sunrise),that you are correct on both counts.

I was wrong.

I referred to a conversion table for the C to F conversion instead of a manual calculation.

On the Joules calculation,I don't know what I was thinking,must have mixed up terms.

As the carpenter said"Measure twice,cut once."

To paraphrase,"Calculate twice,post once."

Lesson learned.

I stand corrected.

Thanks for pointing out my errors.

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#48
In reply to #39

Re: Stopping of A Steel Rod

02/26/2019 10:42 AM

...plus this is the heat that needs to be dissipated to stop it, not the power required to stop it. Were it to impact on some solid object that were not plugged into the mains, there would be no power applied to stop it and yet it would still stop.

The only thing to be experienced is the heat to be dissipated from the stopping apparatus.

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#31

Re: Stopping of A Steel Rod

02/05/2019 5:17 PM

Maybe I'm all wet by taking an opposite viewpoint! I take the rod motion to be axial. And the force is radial; that is, perpendicular to the direction of motion, thus it will provide no retarding force at all. Unless there is a coefficient of friction to convert the applied radial force to an axial force.

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