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Anonymous Poster

Copper-Clad Aluminum Alloy

10/13/2007 9:26 PM

Dear Sirs,

Do you have any info about quality and the applications fields of this alloy ?

what is the range of voltages in its applications field ?

Looking forward for your reply , Thank you

Kind regards

renovil

renovil@yahoo.com

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Power-User

Join Date: Dec 2005
Location: Willenhall, UK
Posts: 159
#1

Re: Copper-Clad Aluminum Alloy

10/15/2007 7:00 AM

This is sold under the trade name Cuponal and I have used it for busbars at 550Vac at 2000Amps.

I have some current rating charts if you want.

www.hydrostatic.co.uk/pages/cuponal

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Guru

Join Date: Jul 2006
Location: Eastern Kansas USA
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#2

Re: Copper-Clad Aluminum Alloy

10/15/2007 8:30 PM

renovil--

I have also seen (in the USA) copper clad aluminum building wire. It was sold for a while in the 1970's and a little later when copper prices were high compared to aluminum. This was before we had much experience with the down-side of aluminum wire. I have not seen any in the markets for a long time, and I believe that much of it has been intentionally removed from buildings.

In general, where you have an installation which has good and capable maintenance workers, then copper clad aluminum can be worth considering. Particularly so, when you are limiting its use to things like bus bars as mentioned in the previous post. Aluminum which has been tin plated is a fairly common bus bar material, including in residential and some commercial electrical distribution panel boards. The problem with this is when the thin tin plating gets scratched or accidentally (as by inexperienced or untrained workers) removed. Then, you can have MAJOR problems.

Another place where I will still use aluminum wiring is in large feeder wires, where I can hydraulically crimp a good lug on the cable and properly terminate it on a bus bar or tab, or properly prep the end and terminate it in a lug.

jmm

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Guru

Join Date: Nov 2006
Location: OH USA
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#3

Re: Copper-Clad Aluminum Alloy

10/16/2007 11:15 AM

It can be used anywhere one wants to make a transition from aluminum to copper in an outdoor application or any other application in which galvanic and other forms of corrosion must be prevented. In addition to cladding, larger copper-aluminum bus connections and transitions are often created by friction welding which results in a molecular bond between the two.

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