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Anonymous Poster #1

Draft Pressure Profile for Natural Draft Furnace

06/30/2019 7:03 AM

we have natural draft furnace with 4 burners, bottom fired , we observed the box pressure is gone to -18.0 mmwc , it there any standard practice to maintain the draft pressure profile ,if the profile changes what are the effect on the furnaces ??

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#1

Re: Draft Pressure Profile for Natural Draft Furnace

06/30/2019 12:41 PM

...". This is commonly known as the chimney effect. The negative pressure in a furnace that operates at a fixed temperature changes with the heat input rate or mass flow of flue gases moving through the stack. This negative pressure causes ambient air to leak into the furnace."...

In other words you have too much air entering and leaving the furnace, this reduces the temperature and uses more fuel...by adjusting the air intake and stack damper control you want to set the air flow to meet the temperature required in the most efficient relationship of fuel usage possible....

..." The air infiltration can be minimized by reducing or eliminating openings and areas of possible air leaks and by controlling pressure in the furnace. Examples of openings include leakage around burner mountings, seals around heater or radiant tubes, doors that are opened and closed frequently, and observation ports."...

You can add an automatic control system or adjust the stack damper manually...

..."Maintaining slightly positive furnace pressure can have many benefits, including: • Energy savings. Positive pressure eliminates cold air infiltration, which reduces fuel consumption. • Improved product quality. Process heating equipment with regulated pressure control will help maintain a more uniform temperature in the furnaces and avoid cold and hot spots, which can improve product quality. For heat treating applications, positive furnace pressure can reduce oxidation, and for processes like carburizing, create a more stable atmosphere for the diffusion process. • Maintenance savings. Pressure control prevents excessive fluing through cracks and doors in process heating equipment, which can minimize corrosion and crack enlargement. • Emissions Reductions. Improved combustion control can reduce emissions."...

So try closing the stack damper a bit at a time and record results until you get the most efficient setting, then mark the location for reference with temperature and humidity ambient conditions...

https://www.energy.gov/sites/prod/files/2014/05/f16/furnace_press_control_process_htgts6.pdf

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#2

Re: Draft Pressure Profile for Natural Draft Furnace

07/01/2019 10:12 AM

The <...pressure...> in the <...box...> is of less importance than minimising the excess oxygen passing through it. A <...standard practice...> is called "oxygen trim". The principle is to minimise the oxygen remaining in the exhaust gases by trimming the air passing through the furnace to obtain the most economical conditions for operation. Excess air carries heat away from the boiler instead of its being used to heat the boiler contents, so oxygen trim is generally seen as a Good Thing.

It is also of value in keeping the stack top temperature above the dew point of sulphuric acid so as to stop the thing rotting and bits falling off it to the ground. Excess air makes the stack temperature drop, and corrosion and early renewal more likely.

The original equipment manufacturer[OEM]'s Operation and Maintenance Manual may well have a section on this topic for reading, and the OEM will also be able to advise over the telephone. General principles can also be read in any text on the economics of boiler operation, on which topic there are dozens of published textbooks.

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#3

Re: Draft Pressure Profile for Natural Draft Furnace

07/01/2019 7:09 PM

Google :

Boiler emissions reference guide.

A whole lot of downloadable pdf reference guides.

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#4

Re: Draft Pressure Profile for Natural Draft Furnace

07/01/2019 10:48 PM

Something mechanical has happened to change the draft profile. Perhaps a damper that is supposed to be open is closed, your grate is plugged, or some other obstruction external to the boiler is affecting the flow of air to the furnace. It could be something as unlikely as an adjacent building draft change due to someone closing a garage door.

Assuming that your draft controller sensor is operational, if it is suddenly out of range to control the furnace draft, damper full open, for instance, perhaps the combustion air control is supplying less air than necessary to efficiently burn the fuel, starving the furnace area.

Also, be sure your instrumentation is correct, use another gauge to check...

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#5

Re: Draft Pressure Profile for Natural Draft Furnace

07/02/2019 4:48 AM

The amount of fresh air required has many variables,including atmospheric variations.The ideal draft will depend on your specific load requirements.

The cheapest way is to analyze your stack gas for detection of CO2.There are many other chemicals in the stack gas,as well as corrosive chemicals produced,and Nitrous Oxide, but the main ones are CO2 and CO for determining efficiency.There are chemical as well as electronic methods of doing this,depending on your budget and operator skill level.

Basically, too much CO is a very rich(too little air) mixture,and too much CO2 is too much air.

Here is a link that explains things very simply:

https://www.pmmag.com/articles/100035-tips-for-combustion-analysis-of-commercial-boilers

Everything you wanted to know about combustion gases,but were afraid to ask.

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