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Anonymous Poster

How to Improve Inductance in a Stepper Motor?

11/02/2007 9:01 AM

Dear Sir, I have developed a stepper motor that is used in energy meter for registering the energy consumed. The core that I have used is CRGO lamination. The wound copper wire to generate inductance of 500 mH (imported ones have 1.2 H !). When we supply pulsed (+ & -) power to the motor, it rotates by 180 degrees in clock wise direction. The pulse width is 40 ms of 5V amplitude. The motor is supposed to operate from 3.0 to 5.0 volts amplitude. When, we reduce the power supply to say 4.0, the motor start jerking and does not rotate. In order to improve the magnetic power we have to go for more no. of turn of copper wire or use better core like permalloy. The cost of motor goes up. The present 5.0 volt operating motor costs 0.08 usd. The cost can be increased to maximum of 0.1 usd. Tried using low carbon steel as core material, a mariginal improvement in inductance found (about 600 mH). Please suggest any means for improving the performance of stepper motor. Thanking you, Sheshadri, India

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Guru
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#1

Re: How to Improve Inductance in a Stepper Motor?

11/02/2007 10:41 AM

There are a number of ways to improve a stepper motors operation

Design:

The more poles, the more efficient. It sounds like you are using only a two pole motor, If you increase it to 3 or 4 It will be more reliable, but rotate in smaller steps. (you may also have to change any corresponding gearing.)

Distance. The closer the armature is to the field, The more power is induced by an exponential factor.

Thirdly increase the number of turns as you have already said.

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Guru

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#2

Re: How to Improve Inductance in a Stepper Motor?

11/05/2007 9:16 AM

"techno" gave solutions

I think the most efficient will be to reduce the gap but this will ask for better bearings and concentricity which could increase the cost as well. look in which part of the magnetic curve you work. If induction too high you get saturations and lower inductances.

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