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Location: Pozheran 61060, Kosovo
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CO2 Laser

01/16/2008 2:51 AM

Can somebody explain to me how CO2 laser cartridge can be refilled?

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Guru
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#1

Re: CO2 Laser

01/16/2008 4:20 AM

Hello bashkimi

  1. Do you mean the CO2 gas has "leaked out"?
  2. Is there another reason, or perhaps a combination of causes?

Remember that with a CO2 Laser, you can get "Thermal Poisoning" which decreases the output - Refer 2.2 Energy Transfer in the Discharge and read the 3rd paragraph in that subsection.

Website of the above is detailed "Plans for a sealed CO2 Laser":
http://www.repairfaq.org/sam/knapp/sealco2.htm

You need to establish exactly what has caused the decrease in output:

  1. Lack of proper CO2 pressure
  2. Mirror alignment/adjustment
  3. Dirty Optics
  4. Thermal Poisoning
  5. Low Input Voltage
  6. Low Input Current
  7. Other - Please advise

Once the cause has been narrowed down, then proper measures may be taken to restore full output.

If your Laser is a Manufactured article, then dependent on the point of supply, and your location, it may be possible to send to the Manufacturers for repair and prompt return.

Please reply here, with........

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#2
In reply to #1

Re: CO2 Laser

01/16/2008 11:01 AM

By refilling I mean when CO2 in Laser is in consumption (wear off). This happen to machine for engraving after some thousand hours of works. If I can refill again by my self not to send again to the manufacturer.

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Guru
New Zealand - Member - Interested in everything- see my Profile please APIX Pilot Plant Design Project - Member - Member Engineering Fields - Electrical Engineering - Member Engineering Fields - Power Engineering - Member Engineering Fields - Civil Engineering - Member Hobbies - Musician - Autoharp and Harmonica Hobbies - Hunting - Member Hobbies - Fishing - Member

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#3
In reply to #2

Re: CO2 Laser

01/22/2008 12:08 AM

Hello again bashkimi

You could probably refill the gas yourself, but you would need to flush out the old gas first, and know the following:

  1. Gas mixture is probably not pure CO2, so you would need the exact mixture of gases from the Manufacturer.
  2. Gas Pressure is vitally important.
  3. You would require access to a vacuum pump, to ensure no old gas or air remains.
  4. Electrodes, Output voltage, Insulation and wiring etc will need to be checked.
  5. The Laser unit will need to be re-calibrated.
  6. You would need to check the weight of the laser unit, as it was filled to Manufacturer's Specification, to ensure you complied with all above.

Now unless you have the correct Data from the Makers, plus access to Laboratory equipment, you can see it is not regarded as advisable to refill the unit yourself.

There have been cases of Lasers exploding, or giving extreme output for a short time, then the electrodes fuse, after being incorrectly filled.

Summary: Your Laser unit is a precision device, and may be easily suddenly damaged, with hazard for nearby staff if incorrectly filled.

My recommendation is thus to use the Services of a local Laboratory, or Instrument Repairs Specialists, or send to the Makers, and ask them to do the re-fill and re-calibration for you.

I do realize the above advice is probably not what you want to hear.

Kind Regards....

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#4
In reply to #3

Re: CO2 Laser

01/22/2008 1:38 AM

Thanks Sparkstation

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#5
In reply to #3

Re: CO2 Laser

03/13/2008 3:21 AM

Hello Sparkstation,

I'm looking to begin working with laser engraving. Because of higher price I was interested to know do they refilling of laser cartridge need special conditions and how will cost, but as I see if you "diy" price will be higher.

write to bashkimhalabaku@yahoo.com

thanks

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