Previous in Forum: Does higher rated VFDs have more losses   Next in Forum: Material Specification for Gate Valve
Close
Close
Close
3 comments
Rate Comments: Nested
Anonymous Poster

Lube Oil Contamination in Compressors

05/30/2006 9:04 PM

Emmanuel writes:
I work in a plant where 3 reciprocating compressors are used in parallel. We are experiencing constant contamination of lubricating (compressor) oil by condensed water vapour. Auto drains are fitted but these seem not to help. Can anyone help with what could be responsible for this? How can this problem be solved?

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Member

Join Date: Jun 2006
Posts: 7
#1

contaminated compressor oil remedies

06/01/2006 12:53 AM

Blowby,a term refering to compress gasses/air, force passed piston rings, contain moisture which condense into, and water-log the oil. Solution: 1-Install a ventilation tube/system to work in such a way as to flush a gallon of moisture laden air out of the crankcase every minute. 2-Add an oil heating element to the crankcase. This spark plug size device would heat the oil driving off moisture.3-Add Mega Power Oil Treatment to reduce blowby,avoid oil breakdown. http://www.megapowerinc.com/

Reply
Commentator

Join Date: Jan 2006
Location: San Jose Ca.
Posts: 60
#2
In reply to #1

Re:contaminated compressor oil remedies

06/01/2006 12:59 PM

The auto drains you mention are generally after the fact. Your problem is in the Air intake. High humidity in your location? Refrigeration dehumidication is my vocation. Your compressors may be getting a little tired if blow-by is excessive. You also will see some oil carry-over, you didn't mention that. You may be able to design an air scrubber to dehumidify the inlet air. A lot depends on location, location. Del www.co-engineering.net

Reply
Guru
Hobbies - HAM Radio - New Member Popular Science - Weaponology - New Member United States - Member - New Member Engineering Fields - Mechanical Engineering - New Member

Join Date: Jan 2006
Location: Saint Louis, Missouri USA
Posts: 1929
Good Answers: 9
#3

Got check valves?

06/01/2006 4:03 PM

I agree with the comment about drying your air intake. Also, since you state that you are running three compressors in parallel, if you do not use check valves on each output and/or individual reservoirs (each with its own check valve) on the outputs, you could be blowing wet compressed air back into the compressors, unless you have managed to synchronize the pistons somehow (very unlikely). While one compressor is on its compression stroke the other(s) might be taking in air. If only one check valve is used on a central reservoir the three compressors feed each other where they are tied together.

Of course, I could be all wet on this! (grin)

__________________
"What, me worry?" Alfred E. Neuman
Reply
Reply to Forum Thread 3 comments
Copy to Clipboard

Users who posted comments:

cardoctor (1); dellori3 (1); STL Engineer (1)

Previous in Forum: Does higher rated VFDs have more losses   Next in Forum: Material Specification for Gate Valve

Advertisement