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Anonymous Poster

melted brass temperature measurement

07/07/2008 12:12 PM

For repeatability of brass melting process in small scale (batch of 65 kg, gas fired heated furnace) we need to measure a temperature of molten metal (1100°C). After reaching the melting temperature the thermometer is removed from the crucible and after the casting the process is repeated. Could you suggest possible suitable solution (there is 10 batch cycles per day) ? Attention - there are step changes in temperature (1100°C to 30°C), fumes of zinc vapours etc.

Thank you for answering and suggestion. Radan P.

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Guru

Join Date: Jul 2007
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#1

Re: melted brass temperature measurement

07/07/2008 12:42 PM

Optical pyrometer, surface thermocouple, etc. Call your local sensor rep and give the problem to him.

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#2

Re: melted brass temperature measurement

07/07/2008 2:14 PM

I would use an infrared thermometer / pyrometer as TVP suggested.

That's what they were designed for.

John.

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Anonymous Poster
#3
In reply to #2

Re: melted brass temperature measurement

07/08/2008 2:40 AM

OK but there are two main problems:

1) scoria in the surface of melted metal - the temperature is different from the temperature of melted brass

2) vapours of zinc - that condenzates in all surfaces, it means during the measurement the optics will be gradually covered by whitepowder...

How to solve them?

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Commentator

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#4

Re: melted brass temperature measurement

07/08/2008 4:15 AM

More information please:

  1. What type of furnace are you using?
  2. Is it a simple lift out crucible, a tilting or a lip tilt furnace ?

When casting brass, bronze, aluminium and magnesium alloys from tilting or lip tilt furnaces, we have used crucibles with a pocket in the crucible wall into which we insert a thermocouple (type dependant on temperature range). This takes the operator out of the temperature control system.

Having used infrared transduces in many applications I would not offer to try it on a molten metal surface unless the surface was protected by an inert atmosphere. Surface oxidation will really change your measured temperature despite the metal temperature remaining constant. As previously mentioned protecting the lens from zinc fume would be tricky but not impossible. A compressed air jacket as supplied by the IR cell manufacturer should do the trick for that problem, but it would not improve the affect of oxidation on surface emmissivity.

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Active Contributor

Join Date: Jun 2007
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#5

Re: melted brass temperature measurement

07/08/2008 8:12 AM

If there is a site port, your best choice would be infrared technology.

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