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multisatage pump

08/25/2008 5:45 PM

i have two multisatge pump

one pompetravini make head 12 meter and flow-4m3/hr 5-stage speed-1400 kw-4

another aoli make head 12 meter and flow -4m3/hr 8-stage speed-2900 kw-3

if we put aoli make pump in place of pompetravini, its get tripped and showing high pressure on gauge

does the stages and rpm creating problem

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#1

Re: multisatage pump

08/25/2008 6:08 PM

Does it trip on high pressure or high motor load?

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Guru

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#2

Re: multisatage pump

08/25/2008 7:06 PM

What is the NPSHR and for each of the pumps? And what is the NPSHA? The curves are obviously different between the two as they are running at different speeds and with different staging...

What exactly is tripping the pump, and what gauge are you showing high pressure on? I think your suction pressure is too high for the faster pump... but I have not really thought it through...

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#3

Re: multisatage pump

08/26/2008 2:00 AM

If you run the slow pump at a higher speed it will show high pressure and overload.

It may even overload at almost closed valve.

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#4
In reply to #3

Re: multisatage pump

08/26/2008 6:08 AM

its a new pump came with motor we not changed motor for high speed

is it possible same flow and head pumps could give diff pressure and npshr ornpsha

how can i understand tripping cause of pressure

to get pressure is it possible to throttle suction valve or discharge valve

please advice me

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#5
In reply to #4

Re: multisatage pump

08/26/2008 6:47 AM

Hello

Don'n throttle the suction valve. You will get cavitation. Assume the system has two separate suction lines for each pump, you could start in paralell both pump, start to open a little bit each discharge pump valve, try to keep the flow over the minimum continuous flow for each pump and in this way perhaps can get a balance point for parallel operation. Don't forget to observe the pressure while this test. Another way, if you have, is to get a operation point viewing the pump curve versus system curve.

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#6

Re: multisatage pump

08/26/2008 5:23 PM

Hi sandeep

A 3kw tripping the power where a 4kw did not - something else must be wrong.

Maybe you should check everything.

Electricity supply and connections.

Pump curves if you can get it.

Design flow and pressure.

Pipe system.

What are you pumping?

Starting procedure?

Was the system primed when you started?

Is this centrifugal pumps?

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#7

Re: multistage pump

08/27/2008 2:19 AM

Sandeep, if you give me the pump model I can probably be more specific, but assuming that this is an Aoli type ALD then the pump designation will tell you what you have, and I would guess that the third number in your type is 12, which means that it is 12 m head per stage. (They do not make one with a head per stage of 1.5 meters as far as I know). I find it very hard to believe that you have a pump with 8 stages turning at 2900 rpm and only developing 12 meters head. You could probably develop that head without the impellers. If this is 12m/stage then it should not be a surprise that it shows high pressure and trips a 3 kW motor.

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#9
In reply to #7

Re: multistage pump

08/27/2008 5:50 PM

The way you suggest me i checked both the pump details in manuals. there was original motor 3kw on pumpetravini but our electrician put which is available 4kw.

the details of pump are as bellow

Details of pump

DETAILS POMPETRAVINI AOLI
MODEL TBH 292/1-C/A3 25GDL4-11*8
FLUID TYPE CAUSTIC SODA CAUSTIC SODA
DENSITY KG/M3 1450 1450
VISCOSITY 15-40 15-40
OPRT. TEMP 30 30
FLOW 750 L/HR 2808 L/HR
HEAD 61.2 M.C.L. 96 M
NPSHR 1.5 1.4
RPM 1450 2900
KW 3 3

What is suction head coz?

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#10
In reply to #9

Re: multistage pump

08/27/2008 9:01 PM

Sandeep, the figures that you have now given are completely different from the ones in your original question. We have no insight into the system in which this pump is installed, but you need to be aware that Hydraulic Power is directly proportional to flow and by your figures the Aoli pump will require about 3.7 times as much power at the same differential head as the other pump.

The pump type you give is 25GDL4-11*8. This means a vertical multi stage pump of capacity 4 m3/hr, 11m head per stage times 8 stages which is 88 m differential head across the pump. Power required is 3 kW

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#11
In reply to #10

Re: multistage pump

08/27/2008 9:30 PM

Good answer Prof..

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#8

Re: multisatage pump

08/27/2008 5:11 AM

just a thought . . . does the two line has the same available suction head? for sure the two pump have different size and dimentions of impeller(different manufacturer different design) . . .. better check the suction head coz it has a great effect to its discharge head which is shown by the pressure gauge in the discharge.

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