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EMC testing for conducted susceptibility

09/18/2008 12:24 AM

Hi everyone!

I wanted to ask what is the impedance of a BCI probe or current injection probe and the CDN , and how should be match it to the 50Ohm output of a sig generator?

Thank you

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Pathfinder Tags: BCI CDN current injection probe EMC
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#1

Re: EMC testing for conducted susceptibility

09/18/2008 3:37 AM

Hey man, too many acronyms.

Are you injecting into a LISN (Line Impedance Stabilisation Network)?
What frequencies are you looking at? Are you looking at ESD (electrostatic discharge) which is generally far worse than direct conducted interferrence?
I'm not sure if a standard sig gen will give you the amplitudes and spikes you need for decent testing, or do you have some exotice waveform generator?

Anyhow good luck..it's a pig to get meaningfull results without a shed load of equipment.
I ended up using an old Piezo gas ignitor to simulate conducted faults we were finding in commercial laundry sites.

Del

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#2

Re: EMC testing for conducted susceptibility

09/18/2008 11:01 PM

I apologize in advance for using extremely technical language specific to the EMI (electromagnetic interference) test discipline, but that is the nature of the question. If I explained every bit of this to the extent that the interested electrical engineer, let alone layman, could understand it, it would be an entire chapter of a book.

Let me qualify this answer by stating I was the engineering for the line of Stoddart/Singer/Eaton Ailtech current probes and injection clamps after Eaton divested themselves of the EMI test equipment line and Tegam bought the rights to the current probes and clamps. The line has since been sold to ETS/Lindgren.

A BCI (bulk current injection) clamp, whether it is the type used in MIL-STD-461 or RTCA/DO-160 or SAE J551 or even EN61000-4-6, is a transformer. It reflects the primary side impedance across the windings to the secondary. The secondary is the wire/cable passing through the window, so that is one turn or winding. Most of these injection clamps are only one to two turns on the primary, meaning the wire wrapped around the ferrite core. So the impedance transformation is either 1:1, or 4:1, so that the 50 Ohm signal source output impedance is reflected across the clamp windings as either 50 Ohms, or 12.5 Ohms. These clamps are driven directly from the signal source through 50 Ohm coax, with no intervening impedance adapter.

The CDN (coupler/decoupler network) is an entirely different matter. The CDN presents a 150 Ohm source impedance to the cable in which it is inserted, and it does that by adding 100 Ohms in series with the 50 Ohm signal source driving it. There is no impedance matching to the signal source; the 50 Ohm signal source connects via 50 Ohm coax to the CDN, which inserts 100 Ohms in series with the 50 Ohm signal source, plus whatever capacitance is necessary to block the cable signal from getting back into the rf signal source.

The CDN provides a direct connection to the cable under test using capacitive isolation, whereas the BCI technique uses magnetic coupling, and requires no direct connection to the cable-under-test.

There is a lot more to a CDN than I have described here, but this answers the specific question posed.

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#3
In reply to #2

Re: EMC testing for conducted susceptibility

09/19/2008 6:37 AM

you gave a very nice explanation , this is something which causes me confusion ,In a company's brochure regarding the calibration setup of a BCI probe they attached two 150 ohm of impedances on each side of the calibration jig so that a 300 ohm impedance loop is completed, what is the purpose of this impedance?

while during normal testing they dont use the impedances ?Is that to match the impedance of the CDN method ?

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#4
In reply to #3

Re: EMC testing for conducted susceptibility

09/19/2008 12:19 PM

In my earlier response, I alluded to the fact that going into detail could turn this thing into a book chapter. Well, you were warned.

The CDN technique is the desired approach in EN61000-4-6. When a CDN isn't available, then you default to the BCI technique. The CDN, as noted earlier, directly injects the rf potential onto the cable-under-test (hereinafter, CUT). The CDN inserts an rf impedance into the CUT that is very high relative to 150 Ohms, and that impedance is between the CDN and the auxiliary equipment (AE) end of the cable. The reason is to ensure the AE end of the cable doesn't load the rf potential you are trying to inject into the equipment-under-test (hereinafter, EUT) end of the cable.

When no CDN is available, and the BCI clamp injects, there is no control over the cable impedance. If the cable impedance were very low, lots of current would flow relative to the same clamp drive into a high impedance cable. If the cable impedance were very high, then no current would flow regardless of how much power you applied to the clamp. This problem is controlled by pre-calibrating the required forward power into the clamp when the clamp is placed in the 300 Ohm circuit you reference (a short section of transmission line terminated in 150 Ohms on both ends). Now you can see that when you have recorded the number of Watts or dBm that drive the specification-level current into the 300 Ohm loop, that if the CUT presents much more or less than 300 Ohms, the CUT current will be different than the precalibrated current. If the current is less, you simply ensure you are driving at the precalibrated power; this ensures you are injected adequate rf potential. If the current approaches the limit before your clamp drive gets to the pre-calibrated level, you don't increase the clamp drive power beyond that which generates either the specification-level current, or 6 dB above that, depending on the specification.

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#5
In reply to #4

Re: EMC testing for conducted susceptibility

09/19/2008 1:48 PM

Thank you i enjoyed this technical answer and a very pragmatic one. But i would like to ask one thing more, how can we be so sure that how will the CUT have an impedance matching to the BCI , it is going to vary so by caibrating to a 300 ohm impedance arent we just assuming too much or is has it been practically measured that all commercial cables have a impedance around 300?

Sorry a bit off topic what is so different in LIa SN than CDN ? and what can LISN be used for specifically?

thank you a lot sir

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#6
In reply to #5

Re: EMC testing for conducted susceptibility

09/19/2008 2:39 PM

Your implicit comment is correct: The EUT impedance is not necessarily 300 Ohms. It is, in fact, what it is. Nevertheless, the power limit must be set, and an impedance-matched transmission line is the way to do it (150 Ohms on each end of short line). By mandating a particular way of calibrating maximum clamp power, a standard is established that everyone can understand and design to. Every cable conducted rf susceptibility test, regardless of origin, has the same type of requirement. For automotive, aerospace and military applications, the impedance at the ends of the transmission line is 50, not 150 Ohms, but the principle is precisely the same.

LISN vs. CDN. A very long time ago, the difference wasn't much. But today, a LISN is used exclusively (to my knowledge) to make emissions measurements only, whereas a CDN is used to inject signals. Further, LISNs are designed to be placed in series with a power bus, whether that be mains power, 28 Vdc, or others. CDNs can in principle be designed for any type of cable, be it mains power, 28 Vdc, a shielded multi-conductor bundle, an unshielded multi-conductor bundle, pretty much anything out here. The difference is that the CDN inserts common mode impedance, thus not affecting the intentional signal on the CUT, whereas a LISN inserts differential mode impedance. Therefore a LISN can only be inserted in a low frequency line like power, where the insertion of a few tens to a few hundreds of microhenries has no effect on power transmission.

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