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Join Date: Oct 2007
Posts: 48

Vaccum Pump with Solid State Relay

10/20/2008 1:45 AM

Hello Folks!!!

I was trying to operate one vacuum pump by using a Solid state realy.

Vacuum pump rating : 230V, 14 Watt

Solid State relay rating: 230V, 10A @ o/p side and 3 to 32 V dc @ i/p side..

My problem is : If load side of relay is given 230 volt already, then pump will got started upon applying 5Vdc to the relay i/p side at the only first trial... But upon applying 5Vdc signal to the relay i/p after pump got off by turning off the relay i/p, the pump will never get started again.....i.e after giving mains power , the relay work properly only at the first time of applying 5Vdc signal to the relay.

And if with keeping relay i/p side ON and I switched mains power on and off , then relay work properly...

I have open the pump to watch its inner part, there is one diode connected in series in between two piece of coils which got power from mains...

What will i need to do to tackle this prob???

There is no problem with solid state relay i/p current at 5Vdc, because when load is single phase motor then relay works very good with same 5vdc i/p signal.

Any suggestion.....will be heartly appreciated!!!

Thanks & regards!!!

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#1

Re: Vaccum pump with Solid state relay

10/20/2008 5:14 AM

Hi again !!!!

I got the trick which works as my perception, I have connected diode (with series 100K, 2w resistor) in revrse polarity than the diode built in the Vaccum pump...

Now the circuit works properly as it should.

I got the solution but it will be good if anyone can explain me the exact reason for such behaviour of the solid state relay...

Regards !!

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#2
In reply to #1

Re: Vaccum pump with Solid state relay

10/20/2008 8:54 AM

Something sounds a little fishy . . .

How are you applying the 5 VDC signal to the SSR?

Is the SSR an AC output type?

Does the pump actually have a DC motor?

The solution you arrived at doesn't make a lot of sense, so more information would be helpful.

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#3
In reply to #1

Re: Vaccum pump with Solid state relay

10/20/2008 9:57 AM

Hhhhh...

SSR rating:: 230v Ac, 10 Amp @ o/p side and 5 Vdc @ i/p side.

Vaccum pump rating is:: 230 V ac, 14 watt.

Here Vacuum pump has two pieces of coil inside it with a series diode in between them. I think it works like a plunger i.e. electromagnet... During +ve half cycle of AC power, coil get energized and for -ve half cycle it got dis-energized...which may be the working principle of the pump...

Pls correct me if i'm wrong...

Let your idea begin to flow......

regards!!!

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#4
In reply to #3

Re: Vaccum pump with Solid state relay

10/20/2008 2:17 PM

Ahhh!

I think I may know the problem!

The SSR may be the type that operates at each zero-crossing of AC, and therefore one of the possibly back-to-back SCR's internal to the relay don't get fired unless the reverse current through the SSR you have provided with the external resistor and diode is present. Do you apply 5VDC continuosly?

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#6
In reply to #4

Re: Vaccum pump with Solid state relay

10/21/2008 1:40 AM

Hi!

Thanks for the response...

I have also applied 5V dc continously .....

But my original operation requires On and Off of 5 vdc at user necessity..

Regards!

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#8
In reply to #4

Re: Vaccum pump with Solid state relay

10/21/2008 4:42 AM

Lack of back emf on the four-layer device (scr or triac) in the solid state relay would prevent it from switching off. I encountered a similar problem several years ago when using a large silicon diode to limit the brightness of an incandescent bulb connected to a consumer-type lamp dimmer. My solution was to bypass the diode with a large wirewound resistor from my junkbox.

Solid state devices are almost the equivalent of the electromechanical devices they are designed to replace, but not quite.

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#5
In reply to #1

Re: Vaccum pump with Solid state relay

10/20/2008 5:00 PM

Perhaps there was enough DC from the diode in the pump that the scr/triac in the SSR (Solid State Relay) never released the circuit. Your additional diode blocked the DC to allow the SSR zero crossing to drop the load. I have seen some strange things happen when attempting to switch DC loads with an AC SSR.

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#7

Re: Vacuum Pump with Solid State Relay

10/21/2008 4:37 AM

There are solid state relay with SSR inside them that have zero crossing others with no zero crossing trig and solid state relay with FETs . What kind of solid state relay do you use? You can not in same application use whatever you like unfortunately i am not understand you circuit by your description.

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#9

Re: Vaccum Pump with Solid State Relay

10/21/2008 11:50 AM

Just a thought. This could be something simple.

Does the pump have a on/off switch that you keep turned on for this operation? Allot of equipment that I have used for jobs like these have protection circuits that don't allow the unit to function if the AC mains are removed unless you toggle the on/off switch.

By removing the AC with the relay you may be causing it to go into shutdown.

Just a thought. I may be WAY wrong and usually are. But thought I would throw this out there for funnsies.

bill12780

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#10

Re: Vaccum Pump with Solid State Relay

09/29/2009 10:35 AM

Obvious reason. SSR can start only near voltage zero cross (due to device design) and shut only near current zero cross (due to SCR or TRIAC use in the device) i.e. can only be properly used on (both voltage and current) AC. Using a diode on your load is no longer AC , just bad quality DC. But you could make it work just by attaching a small capacitor ~ 1nF on SSR output. This will give some AC current load and minimal losses

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