Previous in Forum: Automatic Choke   Next in Forum: How to Test a Raw Material Power MOSFET
Close
Close
Close
7 comments
Rate Comments: Nested
Anonymous Poster

Measuring Strip Width

10/17/2006 11:34 AM

I need to measure strip width as it approaches the winders. The Q&A people want a full blown machine vision system (DVT/Cognex) with an HMI etc...I was thinking of throwing a couple beam measuring arrays across the line and calling it a day. The Vision system apparantly has an accuracy of .25 inches - .165 inches at best. Thats pretty good. The other advantage it has is it is entirely above the line, using a laser line projecting across the width of the strip. However, it is more than 3 times as expensive.

Any experience here?

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Guru
United Kingdom - Member - Olde Member!! Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jul 2006
Location: Dunstable, England
Posts: 2821
Good Answers: 45
#1

Re: Measuring Strip Width

10/17/2006 1:50 PM

If the accuracy is only 0.25" and the strip is a fixed width you will not need to scan the whole width, all you would need is two short range lasers to monitor the edges, one on each side...

Then with the lasers at a fixed width you can monitor the strip width much more accurately and cheaply...

Even if the strip is different widths the lasers could be preset etc...

In fact why use lasers? with an accuracy of 0.25" all you would need is some simple opto sensing device to detect the edges?

John.

__________________
A little knowledge is a dangerous thing - Googling is far worse!
Reply
Participant

Join Date: Oct 2006
Posts: 1
#2

Re: Measuring Strip Width

10/18/2006 3:56 AM

You can use 2 laser 8 one fix and one mobile) so you have a wider measuring range and a much better preciosion with lower prices.

If you need more detail you can contact me

Reply
Guru
Engineering Fields - Control Engineering - New Member China - Member - New Member

Join Date: Sep 2006
Location: CHINA
Posts: 2945
Good Answers: 14
#3

Re: Measuring Strip Width

10/18/2006 4:42 AM

I think also there no need al laser equipment for your .25" accurancy. just optic equipjment enough. if you really like laser measurement. I can offer you one.

Reply
Active Contributor

Join Date: Sep 2006
Posts: 15
#4

Re: Measuring Strip Width

10/18/2006 8:40 PM

Thats a prety good question, First of all what are you slitting, paper,etc....lot of variables there. You can run spring loaded paddle wheels to give you a 4 to 20ma signal for your HMI interface as well as a time reference histogram, if you go outside of your tolerances. That makes a really bad roll on the winder when you do that. So you go outside the tolerances do you have a doctor roll that will compensate for the out of tolerance strip or do you just recycle it at a cost and start over which can be quite expensive. I have worked with quite of bit of slitters and as you said you want the strip within tolenrance, but you didnt memtion if all the strips are be cutting in the slitters at the same width (we set our slitters at variouse widths) to get the most out of our rolls as per customer need.I may could help you or put you on to someone who can if there was a little more information out there. It can be done and sometimes at a cost. Q&A allways wins out though but usualy they do not want to pick up the budget to get what they want so there has to be a compromise...good luck

Reply
Anonymous Poster
#5
In reply to #4

Re: Measuring Strip Width

10/19/2006 11:01 AM

A lot of good feedback here, thanks all.

It is a pickle line, no slitting just edge trimming and winding. Pretty simple really. The width measurement is being performed immediately after the side trimmer as one of its purposes is to aid the operator in setting up the blade gaps. This is a 1964 GE Acid tower pickle line. Should be in a museum really. Most of the functions are manual. Setups and speeds are manual and done with field rheostats. I've been fighting like mad to get some intelligence here and have managed to get an AB DCS and a level 1 ethernet network. Our workers union has opposed the use of lasers as they fear it will harm them. We couldn't use laser pointers during seminars/presentations. This attitude is changing as we've been able to show them how modern laser distance meters etc are much more efficient with low power and therefore much safer.

This environment is very harsh so we typically avoid using mobile scanners. The drives (splines/worm gears) get damaged and cause line stops. Scanning lasers are terribly expensive so I agree with the low cost optical sensors as they are cheap and perform well within the tolerances we need.

Reply
Participant

Join Date: Dec 2015
Posts: 4
#6
In reply to #5

Re: Measuring Strip Width

12/21/2015 3:10 PM

Have you seen the Scan-A-Line product by Harris Instrument Corp? They use scanned light emitting diodes to measure width and strip position to .005 inch. There are many installed on pickle lines.

Reply
Participant

Join Date: Dec 2015
Posts: 4
#7
In reply to #5

Re: Measuring Strip Width

01/21/2016 11:41 PM

My company Harris Instrument Corp. has been steering pickle lines for 25 years all with inexpensive LED arrays. The resolution of these scanners is .005inches and they will function without needing to be moved to 'find' the strip edges. No lasers are used in these devices.

Dave Harris

Harris Instrument Corp.

Reply Off Topic (Score 5)
Reply to Forum Thread 7 comments
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); audagnotto (1); cnpower (1); Dave Harris (2); Electroman (1); Jak_Flash (1)

Previous in Forum: Automatic Choke   Next in Forum: How to Test a Raw Material Power MOSFET
You might be interested in: Metal Strip, Stock and Strip Feeders, Strip Heaters

Advertisement