An interesting observation - Any explanations ?
A component is made of mild steel ASTM A216 (0.25 C)
It is quite large- approx 2 mt dia has a bore approx dia 450 where a bearing is assembled.
The bearing has to have a sliding fit, but to have extra clearance during assembly, the bore is locally heated by Acetelyne torch.
It is seen that in quite a few cases, after the components have cooled down, the bore has shrunk in dimension. Not oval, nor distorted, pure and plain reduction in dia.
After a few cases (we thought may be component was Under sized) we measured before and after
Befor 450.02/03 (450H7) after 449.91/94
Aferage reduction is of the order of 0.1 to 0.15 in around 3-4 cases.
Any explanations or suggestions to avoid this ?
1) Heating has to be local (Another diameter has opposite type of fit so if totally heated, that dia will not enter) , so though we have electrical ovens we can not use this.
2) Local Electrical heating - we do not have facility now, we are planning to go for Induction heating
Current resources are
- Acetelyne
- Producer Gas
- Deep freeze the bearing - resource available but not feasible due to configuration. Liquid nitrogen we do not use in critical components due to thermal shocks.
What is happening metullurgically ? is it adsorbing C and the resultant volume increase ? Only I remember Martensite has that property, and for that where is the quenching and the very high amount of C absorbtion?
No scales or flakes temp heated is low may be 70-80 deg C though slight blakening is observed locally in case flame is held at a zone for some time.
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