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Oxy Acetelyne heating ASTM A216

11/27/2008 6:03 AM

An interesting observation - Any explanations ?

A component is made of mild steel ASTM A216 (0.25 C)

It is quite large- approx 2 mt dia has a bore approx dia 450 where a bearing is assembled.

The bearing has to have a sliding fit, but to have extra clearance during assembly, the bore is locally heated by Acetelyne torch.

It is seen that in quite a few cases, after the components have cooled down, the bore has shrunk in dimension. Not oval, nor distorted, pure and plain reduction in dia.

After a few cases (we thought may be component was Under sized) we measured before and after

Befor 450.02/03 (450H7) after 449.91/94

Aferage reduction is of the order of 0.1 to 0.15 in around 3-4 cases.

Any explanations or suggestions to avoid this ?

1) Heating has to be local (Another diameter has opposite type of fit so if totally heated, that dia will not enter) , so though we have electrical ovens we can not use this.

2) Local Electrical heating - we do not have facility now, we are planning to go for Induction heating

Current resources are

- Acetelyne

- Producer Gas

- Deep freeze the bearing - resource available but not feasible due to configuration. Liquid nitrogen we do not use in critical components due to thermal shocks.

What is happening metullurgically ? is it adsorbing C and the resultant volume increase ? Only I remember Martensite has that property, and for that where is the quenching and the very high amount of C absorbtion?

No scales or flakes temp heated is low may be 70-80 deg C though slight blakening is observed locally in case flame is held at a zone for some time.

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#1

Re: Oxy Acetelyne heating ASTM A216

11/27/2008 8:58 AM

What may be happening in some cases is the presence of residual stresses due to temperature differentials.

You have a certain bore that is heated up locally. Your bore try to expand, but is held in place by the large part. So, it's deformed slightly under compressive tensions. Then, it's cooled, and the cooling size reduction tends to shrink the bore, and leave traction in material and, sometimes, appreciable differences in dimensions.

Of course this all depends on heating temperature, entire part temperature, etc. Should be a small effect if no phase transformation is taken. If so, remember that austenite has smaller volume than ferrite (and also martensite), so, upon heating with local phase transformation, the material reduces its volume, and in this case traction tensile results in bore surface, causing it to deform. Upon cooling, material with tensile deformation tends to expand during transformation back, and compressive tension is expected as a result, as well as a slightly bigger bore.

Carbon absortion does not cause volume change, it's content is really low is steels.

Induction heating could solve your problem, heating the bore up to trensformation temperature in a very thin superficial section of the material, solving your problem, and contributing to part long term resistance mainly against fatigue, due to the benefic compressive residual stresses.

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#2

Re: Oxy Acetelyne heating ASTM A216

11/28/2008 7:32 AM

If local heating is occurring in the large component, the only place the expanding metal will go, is inwards so as to reduce the diameter of the hole. The solution is to heat the entire component, not just the area into which the bearing is to be installed.

It would be wise to pass the procedure across the desk of an experienced Metallurgist for consideration prior to invoking it, lest stress-cracking and unwanted alloy formation might be the inadvertent result.

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#3

Re: Oxy Acetelyne heating ASTM A216

11/28/2008 9:37 PM

The component can not be totally heated. It is assembled between 2 components, and transition interference fit on OD and transition clce fit on ID. So we heat the ID of this component and the ID of the other component ,slide it in and tighten bolts. When it is heated, it will expand but again when cooled back, it should crawl back to its size isn't it? from where will it get the extra volume? It is plain C Steel (ASTM A216) and no appreciable alloys except Mn.

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#4
In reply to #3

Re: Oxy Acetelyne heating ASTM A216

12/01/2008 3:08 AM

Chilling the bearing and letting it expand into the hole would seem a better solution, then.

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#5

Re: Oxy Acetelyne heating ASTM A216

12/01/2008 3:16 AM

Difficult, bearing already shrunk in a shaft.

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#6

Re: Oxy Acetelyne heating ASTM A216

12/01/2008 9:41 AM

ASTM A216 is a specification for cast steel. I'm going to go out on a limb here and bet that the casting is in the "as-cast" condition prior to being heated for bearing installation. Therefore it has a certain amount of residual stresses. these stresses are being locally relieved when the part is being heated leading to a reduction in the I.D. This is quite common when welding on the o.d. of pipe to find a reduced i.d. as well. short of reaming/honing the i.d afterwards, I'm really not sure there is much that can be done to prevent it.

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#7

Re: Oxy Acetelyne heating ASTM A216

12/01/2008 12:45 PM

Normalised+stress relieved

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#9
In reply to #7

Re: Oxy Acetelyne heating ASTM A216

12/01/2008 12:55 PM

"Stress relieved" is a relative term. If you heat the entire mass of the part, and allow it to cool, some parts of the part (sections with thinner walls, or sections with more surface area) will cool faster than others, causing a certain amount of thermally induced stress to be created during "stress relieving". So just because something has been "stress relieved" it does not mean ALL stress, just most of it.

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#8

Re: Oxy Acetelyne heating ASTM A216

12/01/2008 12:49 PM

last 2 (guest) comments was from me. Didn't log in

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