Previous in Forum: ups for oil pump   Next in Forum: PLC Training
Close
Close
Close
11 comments
Rate Comments: Nested
Anonymous Poster

energy saving

12/26/2008 10:31 PM

My plant power distribution has 415VAC. Can I save energy if I will supply 400VAC to plant? Can it effecting our plant machinary efficiency?

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Anonymous Poster
#1

Re: energy saving

12/26/2008 10:57 PM

Hi Guest, Simply lowering your voltage from 415V to 400V will not result in saving energy - on the contrary it will increase - why - for same load of your plant you will draw more current and there by your I^2R losses increases - if you recall your study days it was taught to every student that more power with reduced losses are sent at high voltages - same principal. Well Merry Christmas and Prosporous New Year to All Readers of CR4.

Reply Off Topic (Score 3)
Power-User

Join Date: Dec 2006
Posts: 346
Good Answers: 6
#2

Re: energy saving

12/27/2008 5:28 PM

guest; light bulbs, resistance loads less voltage, would save, but output would be less, motors would draw more current under load, harder on motors perry

Reply
4
Guru
Safety - ESD - New Member Popular Science - Cosmology - Amateur Astronomer Technical Fields - Technical Writing - Writer India - Member - Regular CR4 participant Engineering Fields - Optical Engineering - New Member

Join Date: Dec 2007
Location: 18 29 N 73 57E
Posts: 1390
Good Answers: 31
#3

Re: energy saving

12/27/2008 11:57 PM

As others have already posted, reducing voltage will save energy only in case of resistive loads. In other cases, it may increase. Thus it is not the way you can save energy.

To save energy, few things you do.

1. Audit whole plant lighting. Is the lighting appropriate or over lighted? See that lights are on only where some work is going on. May be PIR sensors will be helpful.

2. Maintain the machinery properly. Lubricate the all lubrication points regularly. Dead loads are friction loads are the major energy eaters.

3. See for any pneumatic leakages. Workers many times do not realise that these leakages are consuming energy.

4. See that all computers and particularly monitors are switched off, when not in use. Even stand by mode also consumes good energy.

5. If you are using steam, see that there is no steam leakage anywhere.

All the best for your energy saving and happy new year

similar many points you can find out if you audit your plant objectively.

Reply Good Answer (Score 4)
2
Guru

Join Date: Mar 2007
Posts: 2550
Good Answers: 103
#5
In reply to #3

Re: energy saving

12/28/2008 1:22 AM

GA to you for hitting the nail on head. I still don't know why we get confused with voltage, current etc in distribution systems.

They do matter in transmission to reduce the i2r losses, but when it comes to user, we look at the POWER and ENERGY and not individially Voltage and current.

at P= V I CosΦ ,

If the load demands the energy (eg Motor), changing V will only be compensated by a reverse change in I and reducing V will increase I and hence more power Loss.

In case of Resistive loads eg lighting, the reduction of V from 415 to 400 ( 96%) will reduce the light to 92% (V2)

All reductions should be in terms of connected loads itself - improve power factors by capacitor banks if required, eliminate non-essentials, cut down on computers, AC, room heaters etc.

Even changing the sleep timers on computers (main consumption is in the Monitors and just switching off in inactive periods will save) - just changing the thermostat settings from over comfortable to comfortable have a huge power saving.

Look at the areas where energy can be saved and dont look at the V or I.

Energy auditing is now standard practice in most of the industries. do it.

__________________
Fantastic ideas for a Fantastic World, I make the illogical logical.They put me in cars,they put me in yer tv.They put me in stereos and those little radios you stick in your ears.They even put me in watches, they have teeny gremlins for your watches
Reply Good Answer (Score 2)
Guru
Safety - ESD - New Member Popular Science - Cosmology - Amateur Astronomer Technical Fields - Technical Writing - Writer India - Member - Regular CR4 participant Engineering Fields - Optical Engineering - New Member

Join Date: Dec 2007
Location: 18 29 N 73 57E
Posts: 1390
Good Answers: 31
#8
In reply to #5

Re: energy saving

12/28/2008 10:25 PM

GA to you too, not because you gave me GA, but you pointed out few more points, which I missed.

What you say over comfort, is not really over comfort. I am not well aware about the cold countries, but here in tropical countries, Air Conditioning means Air cooling necessarily. We do not need heating at any point of time. If we set thermostat at 24 deg C, it is not over comfort, but for many people, who are born and lived here only feel it cold. But if thermostat is at 26 to 27 deg C, it is comfortable to 95% people. Energy saving is great with this small setting.

This should apply to room heating also.

As you say the energy required to do a work remains same. But the fictional losses in any machine can be reduced by proper maintenance of the machine, reducing effective energy consumption.

I also forgot capacitor for power factor.

Reply
Guru
Safety - ESD - New Member Popular Science - Cosmology - Amateur Astronomer Technical Fields - Technical Writing - Writer India - Member - Regular CR4 participant Engineering Fields - Optical Engineering - New Member

Join Date: Dec 2007
Location: 18 29 N 73 57E
Posts: 1390
Good Answers: 31
#9
In reply to #8

Re: energy saving

12/28/2008 10:31 PM

One more point please:

See that the motors used are being used at its maximum efficiency point, pumps are being used at its maximum efficiency point.

If pump is always under utilized, replace pump by appropriate capacity pump.

Reply
Guru

Join Date: Dec 2005
Location: Queensland Coalfields Australia.
Posts: 697
Good Answers: 11
#10
In reply to #3

Re: energy saving

12/30/2008 6:03 AM

The only thing to add to your GA is install good VSDs where actual studies determine significant energy savings, for instance pumps.

Reply
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#11
In reply to #3

Re: energy saving

01/06/2009 10:32 AM

Time-switches too!

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Reply
Active Contributor

Join Date: Jun 2008
Posts: 23
Good Answers: 1
#4

Re: energy saving

12/28/2008 12:50 AM

Well freind, only those loads which follow Ohms law, will show energy saving. But you have to check if reduction in its output (due to lower V) is within acceptable levels.

Current (I) = Voltage / Resistance. So, if V reduces, I will also reduce. Input will reduce & hence output will also reduce.

For example, incandescent bulb will consume less power with lower V - but light emmited by it will also reduce. (other benifit --life of incandescent bulb will increase if used on lower voltages!!)

Thus for loads following Ohms law, if reduction in output is acceptable, you can save energy by reducing V.

But for loads not following Ohms law (e.g. motor), the current drawn by it is more a function of load on it. Hence, you may not be able to save energy with reduced V.

Again let us take the example of motor.

For the constant load, reduced V can in fact increase I, & may harm the motor.

If the 3 phase motor is running on no load, running it in star may help in reducing the energy.

All the Best !!

Reply Score 1 for Good Answer
Guru

Join Date: Mar 2007
Posts: 2550
Good Answers: 103
#6

Re: energy saving

12/28/2008 5:27 AM

If the motor is running - whether in delta or star- the energy consumed will be defined by load and not the type of connection.

P= √3 V I Cos Φ

Sorry didn't look at no load part.

Editing to off topic

Since on lo load , the ohmic losses may be reduced by the reduced phase currents

__________________
Fantastic ideas for a Fantastic World, I make the illogical logical.They put me in cars,they put me in yer tv.They put me in stereos and those little radios you stick in your ears.They even put me in watches, they have teeny gremlins for your watches
Reply Off Topic (Score 5)
Guru

Join Date: Jul 2006
Location: Eastern Kansas USA
Posts: 1503
Good Answers: 128
#7

Re: energy saving

12/28/2008 5:37 PM

Friend,

As others have posted, the answer depends on the type of equipment in the plant. Loads which are resistive or mostly resistive will have their power consumption reduced. Otherwise, you have to look at each load. SB noted that for resistive lighting (incandescent), the light output decreases by V2. The power consumed does decrease this way, but since the filament temperature has decreased its visible light production has shifted towards the infrared so its visible energy radiation has decreased even further. This is an example of an unwanted result of decreasing the voltage. For the voltage change you suggest, motors which are rated for 415V will most likely be within their design specifications, but the current will increase to compensate for the lower voltage. Therefore, resistance losses on the feeders and circuits would increase, so the overall effect is harmful. Electronic equipment will probably be fine, but the power supplies will be stressed a little more and the harmonic currents reflected by them back onto the distribution equipment will change. I'm not sure if HID lighting will keep the same current, because the ballasts are designed to limit the voltage to the lamps once the arcs have been struck, so with lower voltage you can expect about the same current (for relatively small changes in input voltage, the ballast will feed the same output to the lamps).

Electric utilities frequently use a voltage reduction to shave peak load when they are close to the limit of their generating capacity. In the USA this is usually called a "brownout". However, whether it is the utility or the customer, the best approach is to analyze your plant and take the steps necessary for saving energy with each piece of equipment.

Too often, the purchase price of equipment is the primary consideration, installed of the installed operating cost of the equipment. Therefore, high-efficiency motors often are not purchased. Any motor which has been rewound will be less efficient than it was before the rewind, if even only by a fraction of a percent. That is because the burnout process of removing the old windings from the steel degrades the steel's magnetic properties. (This is true even with very carefully controlled work in a highly competent shop.) Therefore, I suggest using a policy which replaces motors with high-efficiency ones when they fail if they have already been rewound once or are over 15 years old.

The overall topic of energy audits and energy efficiency in a plant is very large and is often complex. Many of the things one finds depend on "human factors" as much as equipment characteristics. Back to your original question: Yes, you can save energy, but its effects on your plant are likely to be harmful in the long-run. Other steps to save energy are probably more desirable.

--JMM

Reply
Reply to Forum Thread 11 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); Emjay4119 (1); gharemp (1); gsuhas (3); jmueller (1); perry (1); PWSlack (1); sb (2)

Previous in Forum: ups for oil pump   Next in Forum: PLC Training
You might be interested in: Plant Growth Chambers, Plant Maintenance Software

Advertisement