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Anonymous Poster

current source

01/08/2009 7:00 PM

how do i connect 2 regulators (7805) so that i can get a current sources of 1mA?

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Guru
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#1

Re: current source

01/08/2009 7:48 PM

only 1mA, why two chips?

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#2

Re: current source

01/08/2009 10:07 PM

The circuit for connecting a single 7805 chip in a current source configuration should be described in the standard 7805 data sheet (it is a common configuration).

Have you tried a google search for the 7800 or 7805 data sheet?

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#3

Re: current source

01/09/2009 11:15 PM

You can't. It's quiescent current is 8 ma. An LM78L05 is 3 ma. Try an LM317 which is listed at having about .1 ma current in the adjustment pin.

Here is the datasheet: http://www.national.com/ds/LM/LM117.pdf

On page 18 you will find a circuit for a 1 amp regulator. Just change R1 from 1.2 ohms to 1200 ohms.

Well maybe if you use two regulators you could set one to regulate at 10 ma feeding one set to regulate at 9 ma but it wouldn't have an output that would go down to zero volts and I wouldn't recommend doing it this way.

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#4

Re: current source

01/10/2009 12:47 AM

Hi

7805 is not a good IC to make 1mA current source as its quotient current itself is of the order of 1mA. This IC is good to source current >10mA and <500mA.

JFET can be a very good current source. Try JFET with one 10K 20-turn trimmer resistance to set the current. Connect JFET Source to 10K variable resistance and feed positive voltage to the other end of the resistance between 5V-12V. JFET gate to positive voltage through 1K resistance. Drain of the JFET will source the current to load that is connected to Ground potential on the other side.

Do you need current source or current sink. For current source use J175, J176, J177 P-channel JFETs.

If you still have difficulty then write to me again.

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#5
In reply to #4

Re: current source

01/10/2009 5:14 AM

Hi Shyam.

Thats the best way as you say 7805 is not suitable for such a small current. JFET constant current sources are used a lot in instrument amplifiers as reference sources.

A good tick from me.

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#6

Re: current source

01/10/2009 6:29 AM

Sounds like they meant 1A not 1 mA, that would explain the question of "why 2?" Increased current capability.

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#8
In reply to #6

Re: current source

01/10/2009 7:23 AM

Hi

You never use these regulators in parallel as they can kill each other when one shuts down due to over heat and only one of them will be forced to source all current until that also shuts down by over heating.

It is better to use high current source using single device preferably a MOSFET or power BJT. Hence, using two 7805 can not be considered a good selection of parts.

Here I have placed a design that will permit 1mA to 100mA easy current source design by simply changing the Resistance R1 = 4.5V / I (current you need). This circuit will work for 24V (also for 10V to 30V) DC power supply and is not sensitive to power supply. However, the reference voltage shown are for 24V power source and will change with power supply voltage changes but current source will not change and will feed a constant current into the load. Make sure that R1 is never less than 45 Ohms which gives 100mA. If you really need 1A current then replace this transistor with 2N2955 and make R1 4.5 Ohms 5W and place the transistor on good heat sink. Try this design as free gift from Shyam. Do you still have problem in understanding this design or need a finished PCB? Write to me and I can design this on request.

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#7

Re: current source

01/10/2009 6:47 AM

What a waste of posters time & effort if 1ma = 1amp, perhaps guest would get his mind into gear and reply, I think I might give up an guests and only reply to registered members.

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Guru
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#9
In reply to #7

Re: current source

01/10/2009 7:46 AM

Dear Garth

Education system is failing these days. I appreciate "working engineers" more these days than degree holders, simply because, working engineers do what they actually need. Hence they also design economically and professionally. If your quest ends with solution to the problem given by your professor and has not great impact on your real engineering then one can use as many 7805 one wants for just 1mA. However, for the one who wants his instrument to work in application for several years and even in adverse changes or drop in power supply voltage or battery voltage then use the above robust design. This is also good design for learning new ideas. There are many solutions for one problem and hence, merit of the design is more appreciated if specifications and need is clearly defined.

If you say that you are using a Lithium battery and need 1mA current source them I will design it totally differently. It will be low at power wastage but will also use expensive parts. You may also easily kill FETs if you do not know how to handle them. For industries above design is good one even though it will waste 20 times more power then what goes into load at 1mA.

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#10

Re: current source

01/10/2009 7:55 PM

If the needed current is 1mA, I suggest using an LM334A, it is available from several IC vendors and is cheap and easy to use. The data sheet (such as National Semiconductor's) will tell you what resistor you need to program the current. If 1 Amp is needed, the 7805 needs a 1.25 ohm resistor between the output and its 'ground' pin. Use at least a 2 watt resistor. The 7805 data sheet will also give data on this use.

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#11
In reply to #10

Re: current source

01/10/2009 9:54 PM

1.25 ohms would give you four amps with a 7805 (5/1.25=4) if it could put out four amps, which it can't.

5 ohms would give you 1 amp but it would also dissipate 5 watts of heat in the resistor.

You are probably thinking of an LM317 which regulates with ~1.25 volts between the output and reference.

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#12
In reply to #11

Re: current source

01/10/2009 11:37 PM

Yes, quite right, I was thinking LM317 adjustable type regulator and wrote 7805 in without noticing it. The LM334 would be a better solution in this case since it is designed for sourcing low currents. Thanks for correcting my typo. Fixed regulators do not have the internal reference of 1.25 volts available, while they can be used as constant current sources, they are better for currents closer to their ratings. Your figures are correct for the 7805 regulator.

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#13
In reply to #11

Re: current source

01/10/2009 11:47 PM

I agree with you that 1.25V as reference to generate current is much better idea than 5V reference. LM317 was often used for Ni-Cd battery charging in many battery powered instruments with constant current charging capability close to power source voltage. However, this regulator is very sensitive to reverse voltage and if you charge a battery or capacitor at the output and turn off the input then sure will get damaged. A discharge diode from output to input is usually recommended for this regulator so take care as LM317 is not a protected regulator against reverse current to input as well as ground reference pin and can not accept negative voltage at the input even if it formed by the sourcing output to input during power failure. Have a good look at the LM317 application note before you use this regulator and do not go by simple two resistor designs to use this integrated circuit. It will fail when you really don't want it to fail. It is a perfect Murphy Law testing device for start-up engineers.

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#14
In reply to #11

Re: current source

01/11/2009 12:10 AM

Try this design using a P-channel JFET J174 / J175. Maximum power supply voltage is 30V for these JFETs. Some bad JFETs may source maximum current only 10mA so filter them out if you get not so good one from supplier. Usually they can source up to 50mA. www.fairchildsemi.com/pf/J1/J174.html

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#25
In reply to #14

Re: current source

01/12/2009 10:06 PM

The simple of transistor can do the trip as well !

this is very simple of usage. from its collector output is constant current.

another way is use of constant current diode. its also cheap device.

this is not related to education. college will train more useful engineers.

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#27
In reply to #25

Re: current source

01/13/2009 12:45 AM

Constant current diodes are JFET with fixed resistance for controlled current. Some time they use current mirrors for superior designs. AD590 was temperature dependent current source 1uA/K.

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#29
In reply to #25

Re: current source

01/13/2009 4:57 AM

neednt curent mirror, is it simple?

temperature stable.

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#30
In reply to #29

Re: current source

01/13/2009 7:48 AM

This type of design may be good for regulated power source and also where temperature stability is not of concern. Transistor base voltage will change with power supply voltage changes and also at the rate of 2mV/'C base emitter voltage drop. You can use such current source for LED display etc.

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#31
In reply to #30

Re: current source

01/13/2009 8:19 AM

oh, you seem forget your jfet structure.

Could you analysis further more why it's temperature stable? Im curious at your argument of unstablility. It appears you forget something.

so eaay to get power irrelative with an extra zener, and change pot position.

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#32
In reply to #31

Re: current source

01/13/2009 8:40 AM

Yes, JFET are temperature sensitive. I do not claim them to be temperature insensitive. Your point is well taken. In fact, if the temperature coefficient of the zener diode if matches with that of the transistor base emitter diode then it makes the device temperature insensitive to form an excellent current source or current sink. If you can get zener diode with reverse breakdown dropping at the rate of 2mV/'C then they will be ideal candidate for this great designs of current source or current sink.

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#35
In reply to #32

Re: current source

01/13/2009 9:25 PM

I say the circuit is stable related to tempereature withouit that zener.

neednt zener compensation. this is very primary knowledge.try to analysis?

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#24
In reply to #11

Re: current source

01/12/2009 10:00 PM

Lets match who is brave?

317 to 7805

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#15

Re: current source

01/11/2009 10:28 AM

I like to use shunt regulators for making current sources. In the tl431 datasheet there is a current source under the typical configuration section.

http://www.fairchildsemi.com/ds/TL/TL431A.pdf

B

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#16
In reply to #15

Re: current source

01/11/2009 11:43 AM

Hello Guest B

You can see my reply #8 in which a zener diode is used as reference source as zener diode costs <US$0.1 each and you can use expensive TL431 if you like it very much. On Semi and Texas Instruments also make these TL431 voltage reference ICs. You are not expected to get any better results except for loosing more money.

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#17
In reply to #16

Re: current source

01/11/2009 12:32 PM

Dr./Prof. Shyam's discrete solutions are quite functional and fairly low cost. The TL431/A is a solution but at an additional cost. The LM334, a TO-92 case, is both a low cost and very simple solution requiring only one resistor, 68Ω nominal for 1mA and can be easily calibrated if necessary for better accuracy. This current source has compliance from 1 volt to 40 volt supplies.

I have used similar circuits to the ones proposed by Dr./Prof. Shyam, particularly when I needed a current that was not a 'stock' value of FET type current diodes, out of the LM334's current range or the operating voltage was too high.

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#18
In reply to #17

Re: current source

01/11/2009 12:56 PM

Hi Electronic Wiz

Yes, I agree that low voltage references particularly near 1.2V that have low quotient current are good choice for current source designs at low operating voltage of the power sources. Lithium cell can operate such devices easily for fairly longer time.

For LM134 I-set to I-bias ratio changes with I-set considerably and hence this IC is not a precision linear current source with resistance value. However, once you preset the current, then it remains fairly stable.

Setting the current using JFET is also non-linear for the resistance value, but fairly stable for a preset resistance value.

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#19
In reply to #18

Re: current source

01/11/2009 2:30 PM

Good day, Dr. Shyam:

I agree that there is ratio changes with the LM334, but given that a single current value has been specified, that limits the variation, for that matter the IC's variation is given as +/-3% total of selected nominal plus, say a 1% tolerance for the resistor, gives a 4% worst case of output current. Not too shabby for no adjustments.

Given the variances of the JFET, with no adjustment, I do not think you could achieve a +/-4% tolerance with a majority of off-the-shelf FETs. The trimmer is almost a necessary given in this circuit, not that that is a bad thing, but trimmers do cost a bit.

Unadjusted, I think both of our circuits would exhibit similar temperature drifts, not identical to be sure, but similar. If a very low TC is needed, then the addition of a resistor (ten times Rset value of 68Ω, or 680Ω) plus a common diode in series will reduce the TC of this circuit to less than .005%/'C.

In either case, I think we have presented two very good, low cost solutions to this problem. May I say that I find our discussions most enjoyable. A pleasure 'talking' with you.

Ed

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#20
In reply to #19

Re: current source

01/12/2009 12:47 AM

Hi Electronic Wiz

Diode forward potential usually drops by 2mV/'C near room temperature, while zener diodes of 5.1V are least temperature dependent. Temperature compensation is best achieved in ICs by using two diodes or two bipolar transistors to compensate for the temperature dependent changes. This is one good reason why ICs are more temperature stable designs now a days.

Most important property of the JFET is that they conduct good current even when Gate and source are at same potential. This was not possible in BJTs which require a bias potential to conduct. JFET current sources without resistors sure are of more fun. However, it is to be noted that current will change with power source voltage change, which is not a very good idea in many applications. JFETs are like variable resistances so they behave as good as resistances. Voltage references are more robust designs and are better than zener diodes and hence are better choice even though may be expensive at times. I have LM199A-883 Mil Grade versions, which are nearly 0.2ppm/'C stable (worst case 1ppm/'C). However these come at great price tag so I use where it really calls for that much stability. It was developed by National Semiconductors but now also manufactured by Linear Technology.

I will be more interested in current sources from 1fA to 1nA range with capability to switch them in 1ns to 1us. I design charge amplifiers in this range. Hence, often have to deal with JFETs. I request the manufacturers of these parts to give me from one production batch, but they insists that I buy few thousands and they also do not come cheap. I like Interfet JFET products, but they are priced real high. I will now try NXP JFETs as they look cheaper. I was using IFN152, 2N4116A, 2N4117A, J309. I will use BF862 (www.nxp.com/acrobat_download/datasheets/BF862_3.pdf) in new designs. I am looking for 1GHz JFETs with gm > 30.

What are your areas of interest?

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#21
In reply to #20

Re: current source

01/12/2009 1:03 PM

Dear Dr./Prof. Shyam:

I quite agree that certain low voltage zeners do have low TCs, even very close to zero TC at a certain operating point. Careful matching of operating parameters can achieve low TC over a narrow temperature range. The resistor/diode compensation method I mentioned for the LM334 is specified by National Semi to give a very low overall TC of the current, it appears to match the TC of the LM334 chip closely (of course these components should be mounted close together, even thermally coupled for best results).

Internally, a chip's etched film resistors have lousy absolute TCR, the advantage is that they are all on the same substrate so that only temperature differentials across the chip causes TCR mismatches. To the outside world, the chip can have very low TCs, such as the LM199 you mentioned (I have used the LM399/A often with TCs matching the 0.2 PPM/'C you mentioned. Robert Pease at National and I have talked about this part quite a bit, he said that unless you need such a wide operating temperature range, the LM399/A will often do as good or better than the LM199 and is much cheaper. It is also much cheaper, if you need the tighter TC, to select the parts yourself (Robert's own words) than buying them pre-selected, if you can do that yourself.) Somewhere around here, I think I have some data Robert sent me on the LM399 family curves which was not published in the data sheets, including long term TC drift data.

An example of the mismatching that occurs between the internal chip and the external world components is the input offset adjustment of op amps. The TCR (internally) is approximately 3600PPM/'C, through the use of internal circuitry, the op amp's overall apparent offset TCR using a 0 +/- 100 PPM/'C trimmer is very much smaller. I discussed this with engineers from National Semi at a seminar in Denver, CO once. They were very interested if a 3600 PPM/'C trimmer could be developed to match the chip's.

FETs do make very good current sources, in many ways, better than bipolars. Just depends on the required parameters. Speaking of which, have you tried www.linearsystems.com? Linear Systems makes some of the FETs you mentioned which have been discontinued by others and also some new FETs. I have used them from time to time and they have always been very helpful and willing to work with me. There is a distributer in India as well. I know getting parts in India can be quite a challenge, sometimes here too!

By the way, I have a circuit, using Linear Tech parts and a precision resistor that can produce exceptionally stable constant currents. An op amp LTC1052, the LTC1043 coupled with a stable voltage source and a single precision resistor (and and a film/capacitor filter loop). Granted, this requires a few components but produces a current source that is as stable as the voltage/resistor TC, < 1 PPM/'C possible.

A current source down in the femtoamp range is pretty difficult, lots of leakage issues to deal with. I'll see if I can come up with something for you.

My interests? Kind of a long list, but primarily my work has been in precision wire wound resistors, including the design of equipment which makes them and test them. (Mainly the electronic end of it, I keep my nose out of mechanical unless I need to give input.) The current design, standard part is 0 +/- 3 PPM/'C over the Mil range of -55'C - +125'C, the TCR is essentially flat over that range and linear. Our parts are not like other wire wounds, the stability is unaffected by power or temperature. In fact, you can use them at 5 times rated (125'C) power at 25'C ambient, with linear derating to 125'C. We have essentially a zero failure rate. 0 +/- 1 PPM/'C is not difficult to make for us. Matched TCRs can approach zero. These resistors exceed the specs of working resistor standards but without any power derating. Order turn around can be as quick as five days if the required wire/materials are in stock.

I also do some work in audio, including vacuum tube amplifiers and solid-state, I've worked at two TV stations as a maintenance engineer and designed a wide array of electronics test and measurement instrumentation and controls, a little oil and gas electronics as well and a few other things. Resistors are pretty much my primary work. I'm working on a new resistor standard which can operate at up to five watts (ten watts later) with near zero TCR, a self contained system. I've made some low ohm power resistor standards for General Electric (up to ten watts operating) but those were just a resistor in a case with the 10 watt in oil. Unlike conventional standards, I can make just about any wire wound value just as easily as the common decade values. Something along the range of 1 ohm to 30 Meg. Below 1 ohm, I have to go to a different resistor configuration which I haven't completely finished as yet.

I don't expect the new standard to be all that expensive, less than $5,000 USD, but the price hasn't been fixed yet, too early in the design/prototyping.

I'll get back to you as soon as I have anything on the switchable current sources.

Ed

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#22
In reply to #21

Re: current source

01/12/2009 6:01 PM

Dear Electronic Wiz

I think, your work in precision instrumentation is very valuable.

You reminded me of Robert Pease (Bob Pease), the man of great ideas, who has been with NS for so long. I think he was also with Teledyne Philbrick, the company which used to make modules for DAC, and Amplifiers using BJT on ceramic Hybrid. That was some time near 1970. I have used lots of NS ICs over the years.

As you have suggested that LM339 will be good enough and at low price, I will try this one for new applications. Lots of people are asking 1ppm/'C stable variable voltage sources and also control and measurement ICs such as DAC and ADC better than 20-bit is becoming a challenging area for designs. These go with high voltage power supplies for me and getting 1ppm/'C potential divider resistors for 20kV is very challenging. Some times people want to use 10-turn pots for adjusting power supplies, which again is difficult as <50ppm/'C 10 turn pots are to be specially designed and bound to be very expensive. Current sources, voltage sources and their measurement will remain highly challenging field and it is almost like an art to achieve a bit of extra edge each time. People started using thermo electric coollers inside the amplifiers for lower electron noise. For portable designs this is again a difficult thing to implement due to lots of power loss.

I will be very much interested in variable resistances and resistance dividers that have low tc. 1ppm/'C resistances for amplifier gain stability sure are of great use.

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#23
In reply to #22

Re: current source

01/12/2009 9:26 PM

Dear Dr. /Prof. Shyam:

Yes, Bob has been around for quite awhile, a little longer than me in fact. He worked for Teledyne Philbrick when they were using vacuum tubes. That company was responsible for some really great tube circuits. I think Bob was there in the early 60s or late 50s (I'll have to ask him).

I'll look around for the long term drift data Bob sent me and I'll give you a summary. I think the LM399A should do the trick for you. One other thing, Bob said that running the LM399 for one or two hundred hours or so before putting them in a circuit will stabilize them better. Basically, that's what they're doing for you with the MIL grade and charging a lot of money, plus a little screening of TC on the side just to make sure. If you don't need the temperature extremes, you are wasting money.

I specialize in tight tolerance resistors and low TC. The main limitation with wire wound resistors is the voltage limit of the wire's enamel, this has generally been accepted at 150 volts per section (or pi as it is called). This limits the upper voltage to 900 volts in a six pi bobbin. Now that I mention it, I have not verified that our parts have this limit as we specify a particular enamel for our wire. The enamel coating must be very thin and this limits how much voltage can be applied without causing a puncture (holes can form in the enamel after application to the wire). Our supplier is the best in the business.

Film resistors made for higher voltages have a higher limit of TCR inherently, they're trying to bring it down but so far, 25 PPM is the best they can do within a limited range and those aren't too easy to find. Unfortunately, wire wounds do carry a size penalty, the smallest wire diameter is 0.0004" (~ 0.01mm) and that small size costs somewhat more. Of course, that is offset by its characteristics, but we are limited in how high a value we can put in a given bobbin size.

I've got a wire wound trimmer design that we haven't gotten to as yet, it is fairly small, screw driver adjusted (at least this version), has the same TCR as our resistors and essentially infinite resolution. It is only in a prototype phase.

May I inquire why do you need to switch the current source so fast and is this a rise and fall spec with a length of time on and off or is this a pulse width spec? How accurate does the current need to be? If you are wanting to provide a pulse width of 1μS at 1fA, that is only 0.01 electrons and cannot be done. Most FETs have a charge error of more than 10 electrons and then there is the question of leakage currents from everything touching the circuit. If you could supply some more details I could perhaps give you some guidelines as to what can be done.

Thank you very much,

Ed

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#26
In reply to #23

Re: current source

01/13/2009 12:35 AM

Dear Electronic Wiz

Lowest DC current I come across in the design is 0.1fA (1-10Hz) and 1pA (100kHz to 1Mhz) and 1fC and above up to 1pC for charge pulses 100ps to 10ns range. For different time domain, there is need for different levels of current and charge measurement. At least 10 electrons are required in the charge pulse at the lowest limit to be properly accounted for.

All this is for measurement of charge particles in time of flight and also small charge produced by ionization.

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#28
In reply to #26

Re: current source

01/13/2009 4:47 AM

wow, not simple, you can measure so tiny current of 0.1fA?

How do you do it? can you post a circuit to measure 1fA( or 10fA)? what pcb meterial are you using? what device do you use for the measurement?

How do you charge 1nS impulse? How do you get 1pC capacitor?

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#33
In reply to #28

Re: current source

01/13/2009 9:14 AM

Hi cnpower

I was discussing with Electronic Wiz who works with world's most experienced man in electronics Mr. Robert Bob Pease alive today. I knew Bob's abilities in 1974 and he never faded in so many years. All Linear ICs from National Semiconductor you may have used must have come through his vision or cooperation with team mates. Bob when was about 40+ thought that he may also die early as one of his friend died at that time. I feel good just to hear his name and can come all the way to say hello to him. Electronics Design reserved special page for him. I used his designs of 16-bit DAC when he was at Teledyne Philbrick and these were actually used for Radar Screen displays for USA army. He designed current mirrors and current switches of high precision (16-bit dynamic range using PNP transistors) for making DAC and we are still talking about these single current sources.

There are many ways. You can measure very small current by counting the electrons or collecting them in a capacitor bucket and then emptying them fast to get more current in short time or just measuring the collected charge. For me current is not always in wires, it is some time flow of charge particles in space at speed, random distributed or in bunches. Some time it is drifted charge in semiconductor.

If you can get rid of tribo-electricity in wires, then you can measure current down to about 10aA with cooled FET with electron noise of that level (~+/-10 electron). Use discrete Cool-FET and not any IC for such measurement. You may also need lots of proper shielding. If you have more time then you can measure more accurately.

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#34
In reply to #33

Re: current source

01/13/2009 9:49 AM

also see www-mtl.mit.edu/research/annual_reports/2005/ar2005cs_all.pdf

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#36
In reply to #34

Re: current source

01/13/2009 9:32 PM

oh, I thouhgt you could have done the job.

it s no need for me to access to the web site. Its out of my depth. I can only measure a tiny current of up to 1nA. even this, I have to do with my best endeavor.

ok I shall not interrupt your discuss with those specialists.

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