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Pig Launcher

02/06/2009 9:02 AM

Hi,

What exactly is the purpose of a kicker line on a Pig Launcher/

What function does a balancing line and balancing valve have in the function of Pig Launchers?

Dejan

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#1

Re: Pig Launcher

02/06/2009 9:59 AM

ummm - to make pigs fly?

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#2
In reply to #1

Re: Pig Launcher

02/06/2009 1:07 PM

So, Is the kicker line how you attach the pig to the launcher?

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#3

Re: Pig Launcher

02/06/2009 3:16 PM

The purpose of the kicker line is to allow pressure to be applied to behind the pig to force it into the main line. The while the line is closed, the pig is inserted into the launcher, the door closed, and the kicker line opened to "launch" the pig.

The balancing line/valve is the opposite of the above in order to retrieve the pig/push it into the receiver.

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#4
In reply to #3

Re: Pig Launcher

02/06/2009 3:21 PM

Great,

This confirms my initial assumption. Thank you very much!

Finally someone who knows and understands Pig Launchers!

Bye

Dejan

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#5
In reply to #4

Re: Pig Launcher

02/06/2009 4:38 PM

yeah - those darn jokers (I find them funny though)

Anyways, I misread/didn't fully answer your question regarding the Balancing line:

They can be provided on launchers to enable filling and pressurization of the barrel on both sides of the pig at the same time. This is to prevent a pig which is ready to be launched from moving forward and thereby hitting and possibly causing damage to the trap valve, or backwards and losing the seal in the reducer. Consideration should also be given to the provision of a balance line on the receiver to prevent any possible pressure differential across a receiving pig.

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#7
In reply to #5

Re: Pig Launcher

02/06/2009 4:47 PM

XMech,

Seems like you know them like the back off your hand.

How would I go about sizing a RV for the Pig launcher?

I contacted Leser for some advice however they cant release the formulas for calculating and sizing RV.

Any good tips?

Thanks again and regards.

Dejan

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#10
In reply to #7

Re: Pig Launcher

02/06/2009 5:22 PM

I assume you are referring to thermal relief in the case of shut-in conditions? Is that correct?

Because the launcher should be protected by the pipeline relief in the operating case.

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#24
In reply to #10

Re: Pig Launcher

02/09/2009 10:11 PM

Xmech

no TRV my superior would like me to size a spring loaded RV...could you further explain how the system shields the Pig?

Thanks

Dejan

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#25
In reply to #24

Re: Pig Launcher

02/10/2009 12:41 AM

I will reply to your email address.

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#6
In reply to #3

Re: Pig Launcher

02/06/2009 4:44 PM

XMECH,

I am taskeed with Calculating the Relief VAlve for the Pig Launcher.

Size of Pig Launcher: 28" x 24" 600#(total length 7432 mm)

Fluid: Natural GAs

Operating Conditions:

Pressure : 97,5 Bar

Temperature 38 C

Design Conditions:

Pressure : 102,1 Bar

Temperature : 65 C

Hydraulic Test Pressure:

154 Bar

Corrosion allowance ; 3.2mm

Design factor : 0.6

Design Code:

Trap Body : ANSI B31.8

Quick Closure: ASME VIII Div.1

P.W.H.T.: YES

Thickness used: d=28" -- 22mm and d=24"--19mm

Materials:

Tubes: API 5LX-X52

Flanges: astm A105

Saddles: F37B UNI 7070

Capacity: 2.35m^3

How do I go about sizing aRelif Valve for the Above Pig Launcher Data?

Regards,

Dejan

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#8
In reply to #3

Re: Pig Launcher

02/06/2009 4:48 PM

XMech,

Where did you get that drawing from?

Bye,

Dejan

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#9
In reply to #8

Re: Pig Launcher

02/06/2009 5:21 PM

I simply high-jacked it from here:

http://www.ppsa-online.com/images/pig-launcher.jpg

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#11
In reply to #9

Re: Pig Launcher

02/06/2009 5:28 PM

thank you!

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#15
In reply to #3

Re: Pig Launcher

02/08/2009 4:51 AM

XMech! Being a utility / steam piping man (mostly in Processing Industries), for the first time I've come across this Pig Launcher. What is the application & system where this is used? What's a"pig" and why is it launched? The purpose? Honestly, I'd like to learn further. The Pdf I mentioned and gone through details couple of types of launchers. Please detail.

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#16
In reply to #15

Re: Pig Launcher

02/08/2009 8:53 AM

Pigs are typically used for cleaning piping systems though they may also be used (a different type) for inspection too.

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#17
In reply to #16

Re: Pig Launcher

02/08/2009 9:28 AM

The other purposes of using pigs include: internal visual inspection of pipe material or coating by remote cameras, corrosion monitoring, thickness gauging or condition monitoring using ultrasonic method or x-radiography, blockage or build-ups locations disrupting smooth flow etc.

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#18
In reply to #17

Re: Pig Launcher

02/08/2009 9:57 AM

Yup.

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#19
In reply to #18

Re: Pig Launcher

02/08/2009 5:54 PM
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#21
In reply to #19

Re: Pig Launcher

02/09/2009 10:02 AM

XMech,

How does a pig launcher become re-rated? Is it simply hydrotetsed and stamped by a qualified shop with a U stamp on the nameplate? Finally what if a Pig Launcher is refurbished can it ever be an ASME VIII pressure vessel?

Bye

Dejan

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#22
In reply to #21

Re: Pig Launcher

02/09/2009 8:09 PM
  1. ASME rerates are done in accordance with NBIC NB-23.
  2. No, there is more to it than that.
  3. Yes, provided it was U-stamped to begin with, repairs are done according to the National Board (see above) and then receive an 'R' stamp. (if the vessel was never 'U' stamped originally then it can not be "rerated" to receive a 'U' stamp because there must be traceability for materials [mill certs], welding procedures, design calculations, ..........)
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#23
In reply to #22

Re: Pig Launcher

02/09/2009 9:45 PM

Thank you for your knowledge and will to share.

Thanks

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Anonymous Poster
#26
In reply to #3

Re: Pig Launcher

01/04/2011 3:27 AM

Very Important to equalize the pressure and subsequently the used valves shouldn't have any flow restriction as Full Bore Type. If any one have idea against the ID of Valve bore is required to be equal to the Kicker Line ID, please advise.

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#12

Re: Pig Launcher

02/06/2009 11:08 PM

Download PDF http://www.ppsa-online.com/papers/2006-Aberdeen-3-Bacon.pdf

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#13

Re: Pig Launcher

02/07/2009 12:59 AM

If the rest of the world popped on CR4 and just looked at this thread they would think we were all a little odd. On this great group of people could take kicker lines, pig launchers and figure a way to balance them all into a good conversation. what a great life.

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#14
In reply to #13

Re: Pig Launcher

02/07/2009 10:52 PM

Agreed. It ain't bad, even on the bad days.

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#20

Re: Pig Launcher

02/09/2009 8:51 AM

I used to get the used foam pigs and cut slices from them to make the best darn purge damns for stainless steel pipe. Those things were some kind of dirty though at first and we would have to beat all the crap outa them before we re-used them. The first time I saw a pig launcher was in the gulf of Mexico in the 1970's. I had gotten a very "country" buddy of mine a job and we had allot of fun fooling with him on his first time out on an oil rig.

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