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Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/17/2009 1:38 PM

A search for off-the-shelf speed regulators failed to turn up a unit suitable for this application which consists of a pretty strong DC motor mated to a right angle worm drive with an internal gear reduction of about 35:1 . Lots of nice equipment out there but everything was for 90 VDC and up.

This motor only requires 24VDC. I would enjoy a factory built unit with torque compensation, soft start and soft landing on shutdown so as to prevent inertial loads on the fixtures attaced to the turntable.

The final drive will have additional external reduction via cogged or V belt pulleys to provide a final drive ratio in the vicinity of 60 to 1.

The 16" turntable will be driven between 2 and 45 RPM with most of it's use in the 25 RPM range.

I'd like a frequency driven speed control and would like NOT to have to build and solder circuit boards. I know how. I simply don't have the time.

Can someone suggest a manufacturer of a speed control that will solve this for me?

Thanks

L.J.

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#1

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/17/2009 2:27 PM

Look for a servo amplifier such as Copley or Galil.

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#2
In reply to #1

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/17/2009 4:04 PM

Thanks Bill.

I visited both sites and poked around some. My concern is that the cost of those you suggested will exceed my budget by a substantial margin ($100.oo)

I'll call both of them tomorrow and ask some quiestions.

I spnt some time with the nice folks at KB today. Came close but no cigar.

I suspect that, like it or not, I may have to solder up an oscilator type PS like those I saw last year. All of them kits!

Thanks again

L.J.

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#3
In reply to #2

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/17/2009 4:23 PM

Item #'s 140300958034, 260291275497, 350165312924 on eBay less than $100 (like $40)

There's others too.

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#5
In reply to #3

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/17/2009 9:40 PM

It was very thoughtful of you to go looking for me. I appreciate your doing that.

I checked out all three items. Unfortunately, they are DC to DC units. I need 120VAC to 24 VDC and it must be variable.

Still the search at eBay was fruitful and promises to help locate what I need.

Thanks Bill!

L.J..

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#7
In reply to #5

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/18/2009 11:33 AM

But adding a few diodes and a cap or two and the problem is solved....

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#4

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/17/2009 9:21 PM

a auto-regulator, a rectifier can do the trick.

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#6
In reply to #4

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/18/2009 8:16 AM

Auto-regulator as in auto-transformer, such as a VARIACtm?

That's a fairly inexpensive way to do it, but there's no feedback, so as long as load is constant, the speed will stay fairly constant.

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#8
In reply to #6

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/18/2009 8:04 PM

yes, no feedback, but someone neednt it. he need only veriable speed set in lower charge. but if he would need it to get a stable running, need add more 20--30usd to get it within 5-30ms respond time.

but still less money compare with all solid devices regulator. of cause not too much accuracy.

100usd , I can offer him some.

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#9
In reply to #8

Re: Variable Speed Regulator for 24-VDC Motor from 120-VAC

02/18/2009 11:03 PM

". . . . of cause not too much accuracy."

I do not need super accuracy, so long as the speed is reasonably constant.

As soon as I changed my search to "DC motor speed control", prices started to drop considerably from those quoted earlier which were all regulated supplies.

The problem is that most of those in the voltage and amperage output range I want were pumped by a DC source. That means an additional rectifier supply. I want something that is fully integrated.

Google has turned up some interesting ideas. I am also going to call a supplier I've worked with before who sold me single to three phases 220 volt motor controllers. He may have something suitable in DC.

L.J.

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