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Anonymous Poster

Drying a Tube After Hydrotesting

02/24/2009 2:15 AM

How we can do drying of tube after hydrotest in watertube boiler

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Guru

Join Date: Dec 2007
Posts: 588
Good Answers: 13
#1

Re: Drying a Tube After Hydrotesting

02/24/2009 2:56 PM

use foam pigs and air to push water out. Then purge with dry nitrogen.

You can also pull a deep vacuum, 28.5+ in Hg would get the H2O out.

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Anonymous Poster
#2

Re: Drying a Tube After Hydrotesting

02/25/2009 5:17 PM

How about if I don't want to use pigs

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Power-User

Join Date: Sep 2007
Location: Raleigh, NC
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#3

Re: Drying a Tube After Hydrotesting

02/26/2009 2:58 PM

^ blow a lot of air through the pipe

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Guru
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#10
In reply to #3

Re: Drying a Tube After Hydrotesting

03/02/2009 9:02 AM

Hot air works better than cold air.

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Anonymous Poster
#4

Re: Drying a Tube After Hydrotesting

02/26/2009 3:25 PM

What do you think that is better if I want to dry the pipeline without pigs?

If I run only super dry air without pigs will I need to use more pressure so the pipeline can get completly dry or it does not matter?

Could you send me any link where I can read about pipeline drying?

Thanks

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Guru

Join Date: Dec 2007
Posts: 588
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#5
In reply to #4

Re: Drying a Tube After Hydrotesting

02/26/2009 3:48 PM

If you don't use pigs (even simple foam ones) it could take months to dry.

Just google it.

http://www.michell.co.uk/documents/en/pip/pipeline_drying.pdf

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Anonymous Poster
#6
In reply to #5

Re: Drying a Tube After Hydrotesting

02/26/2009 4:01 PM

I tried that page but it doesn't explain me too much about time to dry. That even doesn't say that I need to use pigs.

thanks

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Guru

Join Date: Dec 2007
Posts: 588
Good Answers: 13
#7
In reply to #6

Re: Drying a Tube After Hydrotesting

02/26/2009 4:29 PM

time to dry is function of water left in and humidity of the drying agent. Do you material balance. If you use 100% humity air to blow through the line, the time required will be infinity. If you dry the air to bone dry, then every cubic 1 million cubic feet of air can pick up 30 pounds of water at 100% mass transfer rate.

This is enough google other sites, google "foam pigs" research research.....

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Power-User
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#8

Re: Drying a Tube After Hydrotesting

02/26/2009 5:29 PM

Some years ago we needed to put a 500MW watertube boiler (2100 t/hr) into long term storage, after hydro and before operation. It was a coal fired boiler for power generation. The only confident means was using an arrangement of dehumidifiers connected to the water/steam circuit to attain a specified level of humidity prior to charging with nitrogen and maintaining a positive pressure. This was successful for a period of approx 6 years storage.

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Guru
Engineering Fields - Piping Design Engineering - Retired Piper

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#9
In reply to #8

Re: Drying a Tube After Hydrotesting

02/27/2009 3:57 PM

Hmmmmmmmm?

My question from the beginning of this posting is, if we are going to put water in the tubes of a water tube boiler why do we need to dry them out? Why not just flush them out with demineralized water?

What has "Guest" not told us?

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