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Circuit Breakers and Breaking Currents

05/13/2009 10:49 AM

why is circuit breaker making current is more than it's breaking current?

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#1

Re: Circuit Breakers and Breaking Currents

05/13/2009 11:13 AM

It might have something to do with inductive starting currents when making, and arc suppression when breaking.

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#2

Re: Circuit Breakers and Breaking Currents

05/13/2009 1:39 PM

Electrical arcs represent a LOT of heat on the contact materials, i.e. the temperature of the sun right at the sruface where the arc jumps from/to. When making a set of contacts, an arc will jump the gap in the instant before the contacts close, but as soon as they close, it's over. When breaking, the arc is sustained for a longer period until the dielectric of the air is strong enough to iterrupt the flow of current. That breaking arcthen heats up the contacts a lot more, even to the point of vaoprizing the surface layer. That added heat is why you cannot break as much current as you can make.

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#3
In reply to #2

Re: Circuit Breakers and Breaking Currents

05/13/2009 9:57 PM

To answer this question, let's first describe couple of concepts:

Breaking Current – The r.m.s value of the current at the instant of the contact separation is called the breaking current of the circuit breaker and it is expressed in kA.

Making Current: The peak value of the current at the time of making the contact of circuit breaker is called making current and it is expressed in kA.

Nature of Short Circuit Current: Over the time, the short circuit current goes with different state – (a) first 2 or 3 cycles is called sub-transient state, (b) next few cycles is transient state, (b) finally the steady state.

Generally, the short circuit current in sub-transient state is 1.8 to 2 times more than that of the steady state.

Circuit Breaker Fault Clearing Time: The circuit breaker has its fault clearing time which is the time elapsed between the instant of instance of fault occurrence and the instant of contact separation with final current zero.

Because of this time, actual contact separation of the circuit breaker occurs at time when the fault current reaches at its steady state. So, the breaking current of a circuit breaker considers the r.m.s value of the steady state of fault current.

Breaking current = r.m.s value of the steady state fault current

But, if a fault pre-exists and the circuit breaker is closed at this condition, the circuit breaker makes the contact with the fault current at the sub-transient state (or at best transient state).

Making current = The peak value of the sub-transient state fault current

= √2 x r.m.s value of the sub-transient state fault current

= √2 x 1.8 x r.m.s value of the steady state fault current

= 2.5 x r.m.s value of the steady state fault current

= 2.5 x Breaking current

So, the making current is almost 2.5 time of the breaking current.

Hope it helps.

-MS

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