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Anonymous Poster

Decoating of Concrete Coating on Gas Pipeline

12/05/2006 11:25 AM

Greetings from Arco Pipeline Solutions Limited. We have a question on the subject matter.

We have recently been awarded a project to carry out remedial work on a gas pipeline of external diameters 24", 30" and 36". The product of the pipelines are gas for supply to industries for their use. About 3 years ago intelligent pigging was carried out on the pipeline to ascertain the present condition of the pipelines. The intelligent pigging revealed a number of points on the 300km pipeline that are now below tolerance and need to be repaired. In order not to interrupt supply to their customer the pipeline owner wanted a system of repair that will allow continous supply of the gas while the repair is carried out. They decided to use the clockspring system for the repair. We have been commissioned to carry out this repair. The first section of the pipeline that we dug out shows concrete coating of 5" (five inchers) thick with enamel coating between the bare pipeline and the concrete coating. Because the line is still live carrying gas we do not want to use sledge hammer to remove the concrete coating. The use of brass harmer and chisel will consumer a long time for complete removal of the coating. Can any one please suggest or know of easier technology that will not pose danger to the pipeline and especially the technicians carrying out the workscope.

Thank you.

Pius Ajabhu

Chief Operating Officer

Arco Pipeline Solutions

Email address: pius.ajabhu@arco-nigeria.com

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#1

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 12:16 AM

who installed the pipeline? This could be boomtime if you do not get someone who knows what to tell you to do.

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#2

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 1:13 AM

What would the cost figure be on installing an above ground temporary pipeline to carry the load while redoing the existing pipeline?

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#3
In reply to #2

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 1:27 AM

clockspring wrapped sleeve method.

http://www.netl.doe.gov/technologies/oil-gas/publications/td/psr41633%20Kick-off%20Presentation.pdf

how badly eroded are these sections? The use of brass chisels is to avoid sparks that might indginte leaking gas. At the same time you will need a lot of air to dissipate the gas, just in case. and what about catastrophic failure....explosion of the pipe from the gas pressure?

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#5
In reply to #2

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 8:33 AM

[quote]installing an above ground temporary pipeline to carry the load while redoing the existing pipeline?[/quote]

This is one of the methods used where none other will serve. The clockspring method was developed as a lower cost option. Of course, all iron/steel based pipelines fail in time and you will reach a point where a new pipeline is cheaper than the ever mounting repair cost. Oil pipelines have the same problems.

Intelligent pigging = a mechanism that is inserted into the line and runs with the fluid and examines various areas by various means.

and a cast of thousands

http://www.google.ca/search?hl=en&q=%22Intelligent+pigging+%22&btnG=Google+Search&meta=

http://www.google.ca/search?hl=en&q=%22smart+pigging+%22&btnG=Google+Search&meta=

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#4

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 6:16 AM

Extremely interesting post!

Many thoughts right now, including Vibratory or Ultrasonic Bombardment.

But, not sure of the effectiveness and reality of these Techniques.

Temporary Pipeline would be safest, and this I fully recommend.

So interesting that I desire to be in the thread, with future comments emailed to me that I had to make a post.

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Anonymous Poster
#6

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 9:28 AM

Hello, Please check this link out http://www.pubs.asce.org/WWWdisplay.cgi?0300429 I used this technology before on a large scale and I had awesome results. This might help you. It would certainly eliminate most of the vibration on the pipeline and limit the expousure to your workers.

Thanks, Steve

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#7

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 10:21 AM

You should consider using a concrete saw for this since the concrete coating has a layer of mesh which is not easy to remove with the hammer and chisel method. With a concrete saw you can set the depth of cut at a level which does not damage the pipe and you can use a water jet to keep it wet and supress sparks, although if the pipe is intact no gas should be leaking into the atmosphere.

On the other hand, if the pipe has severe metal loss, you should consider replacement of the bad sections using a hot tap and stopple method where you weld a split tee on both ends of the section to be replaced and install a bypass around it. The split tee, after doing the hot tap, will have a hinged blocking device that closes off the section to be replaced and lets you depressurize it. After the replacement is complete you remove the bypass.

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#8
In reply to #7

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 3:22 PM

Concrete can be removed with high pressure water. There are numerous companies that use extreme high pressure water to cut/remove concrete in Bridge structures. They remove the concrete with no damage to the steel, which is what you want. They also do not have ignition sources if there is a gas leak!

There may be some modification required to wrap a unit around a pipeline, but I am sure there are companies that are interested.

Eric C. Pettit, P.Eng. Senior Engineer, Community Infrastructure UMA Engineering Ltd. 200 - 415 Gorge Road East Victoria, BC V8T 2W1

" If things seem to be under control, you just aren't going fast enough. "

-- Mario Andretti --

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Anonymous Poster
#9

Re: Decoating of Concrete Coating on Gas Pipeline

12/06/2006 7:41 PM

chemical pressure bursting

chemical expansion cracking

concretenetwork.com

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