Previous in Forum: fuel pipe size   Next in Forum: Vibration
Close
Close
Close
12 comments
Rate Comments: Nested
Power-User

Join Date: Mar 2009
Posts: 130

CNG and Higher Water Temperatures

07/08/2009 2:31 AM

Dear All,

Last monthly i have install CNG (compress natural gas with 200Bar tank) system to my 9yrs car, and i hv noticed that my radiator temperature gauge is higher (10%) than driven with petrol RON97. Climate temperature at 29 to 35 deg C

May i know what is the reason temperature higher but engine power significant lesser by 30%. As i know the octane value of NG is much higher than petrol.

Pls advise how to bring down the water temperature.

Thank you

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#1

Re: Water temperature higher with CNG

07/08/2009 3:53 AM

<...Pls advise how to bring down the water temperature....>

Increase the cooling ventilation.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply
Guru
Hobbies - Fishing - Old Salt Hobbies - CNC - New Member United States - US - Statue of Liberty - New Member

Join Date: Mar 2007
Location: Rosedale, Maryland USA
Posts: 5197
Good Answers: 266
#2

Re: Water temperature higher with CNG

07/08/2009 7:24 AM

Natural gas and Propane under combustion gives off more of it energy to heat then gasoline. You could try to correct it by a change in thermostats. Been a while but most cars have thermostats set to regulate temperature to about 180° F. Where forklifts converted to Propane where changed to a 160° F thermostat. You may also want to check the fuel mixture settings running too rich will also increase temperature.

You may also want to check your cooling system. The change in fuels could have made apparent a problem that was about to happen any way if you continued using gasoline.

__________________
Life is not a journey to the grave with the intention of arriving in a pretty, pristine body but rather to come sliding in sideways, all used up and exclaiming, "Wow, what a ride!"
Register to Reply
6
Guru

Join Date: Jun 2009
Location: South of Minot North Dakota
Posts: 8376
Good Answers: 775
#3

Re: CNG and Higher Water Temperatures

07/08/2009 10:26 PM

Welcome to the ever growing alternative fuel club!

I have been running propane for about 10 years now and occasionally set up systems for others and do some service work as well. Heres some tips you may have or have not done or heard of. They may not all be doable but each one will gain you a few percent of your lost power back and also improve fuel economy slightly. Most modern factory engine designs will only have a 5 - 15% power loss with propane or CNG. A few have no perceivable losses too! My 1999 Ford F250 super duty is one! Same crappy power and mileage one either gasoline or propane.

Propane and CNG don't care for emissions systems and emissions tuning settings.

If possible increase your ignition timing by 5 - 10 degrees advanced. That varies from engine to engine. Change your spark plugs to ones recomended for propane or CNG as well if they are available.

Check out your air intake system and look for restrictions. Many have restrictors or baffling that cuts down on intake noise but also greatly restricts the intake air flow. Use a higher flow air filter too.

If possible block off your EGR valve, its works against propane and CNG in a bad way both in the power and fuel consumption. If it has a EGR flow sensor reroute the line that came off the exhaust system into the air intake some place between the throttle body and the air filter. The sensor is reading flow rate but does not actually care where that flow comes from. Doing this may cause a very slight leaning out but not enough to effect the fuel burn conditions while at low engine loads but will still satisfy the computers need for a valid flow rate in the EGR circuit itself.

Gut your catalytic converter or flat out remove it if you can. Propane and CNG are so clean as is you can run either in a occupied enclosed environment without safety protocols. Your already far above the minimum clean air standards just with what comes strait out of the engine. Any exhaust system restriction is going to work against your engine being its not been re built with the higher compression and a more aggressive cam that makes propane and CNG systems powerful and efficient. If your exhaust pipe is getting old replace it with a 50% larger volume one or go dual exhaust if you have room.

Set your vapor air/fuel ratio to a point just above where the engine bogs when floored under load. If set properly you will get a check engine trouble code relating to the oxygen sensors reading a too lean condition and failure to reach operating temperature codes as well. Both propane and CNG burn at much leaner levels and produce much less exhaust heat when set properly.

Running to rich and with the timing retarded too far back for that type of fuel will cause low power while raising the waste heat values being dumped into the engine. Likely where your higher engine temp problem is coming from. Thats where the old timers concerns about propane and CNG conversions burning valves comes from. And even then the engine has to be grossly out of tune and way overloaded with full throttle low RPM dead lugging for many minutes for that to ever happen. Where as with a slightly lean burn condition and a short term over load gasoline can still burn up an exhaust valve in a mile or two.

Just ask the HHO nutters what happens when they try fooling the engine control system into running any leaner than it does now.

This is just points to consider from things I have learned first hand over the years and I too am setting up a car for propane use soon. I just acquired a 1996 Mercury grand Marquis that is getting a dual fuel set up when I swap out the bad engine for a good one.

Register to Reply Good Answer (Score 6)
Guru
Popular Science - Biology - life lover Hobbies - Musician - music lover Safety - Hazmat - better safe than sorry United Arab Emirates - Member - desert trek Technical Fields - Procurement - procurement

Join Date: Sep 2008
Location: Dubai, UAE
Posts: 744
Good Answers: 58
#5
In reply to #3

Re: CNG and Higher Water Temperatures

07/09/2009 2:55 AM

GA, tcmtech!

__________________
Now the darkness only stays the night-time, in the morning it will fade away. -- George Harrison (All Things Must Pass)
Register to Reply Off Topic (Score 5)
Commentator

Join Date: Sep 2008
Location: Vancouver, BC
Posts: 68
Good Answers: 4
#4

Re: CNG and Higher Water Temperatures

07/08/2009 10:56 PM

I agree with the TCMTECH above. You need proper spark advance of perhaps 5 to 10 degrees with CNG relative to gasoline (petrol). Retarded spark leads to high exhaust temperature and high heat load to the water jacket from your exhaust port. If this is occurring, high exhaust temperatures can also increase your risk of valve recession or damage.

Good CNG systems (low restriction) only cause a 10% loss at the flywheel. This is documented by OEM approved systems. The 10% loss is due to ~10% extra displacement of the air by CNG relative to gasoline.

Register to Reply Score 1 for Good Answer
Guru
Popular Science - Weaponology - New Member Safety - ESD - New Member Hobbies - Fishing - New Member

Join Date: Sep 2006
Location: Near Frankfurt am Main, Germany. 50.390866N, 8.884827E
Posts: 17996
Good Answers: 200
#6

Re: CNG and Higher Water Temperatures

07/09/2009 4:12 AM

The usual reason for temperature increase (assuming your thermostat is working correctly) is that the engine timing is too far advanced for the new fuel. eg. the new fuel is burning quicker (too soon). You will need to reduce the advance (retard) the ignition to allow the new fuel to burn later......

Seeing a temperature change as you have implies that the ignition is far, far too advanced.......and likely to cause damage as well.

Think of retarding at least 10° as a start......

Most modern engines have a special sensor to "hear" when an engine is too far advanced and to retard the engine automatically. yours appears to either be missing, or it never had one or not working.....

Someone else thought that your engine might be already too retarded, I completely disagree with that personally.....as a retarded engine usually does not overheat....

__________________
"What others say about you reveals more about them, than it does you." Anon.
Register to Reply
Guru

Join Date: Jun 2009
Location: South of Minot North Dakota
Posts: 8376
Good Answers: 775
#7
In reply to #6

Re: CNG and Higher Water Temperatures

07/09/2009 1:18 PM

But retarded bosses and managers overheat all the time!

I had not thought about the timing being over advanced though. Its possible but without knowing what type of system the OP has and how its been installed or who installed it we can only guess. I just went by typical first time set up procedures and assumed no ignition timing changes had been done.

Being the vehical is only 9 years old it likely has a knock sensor and if it went bad the computer system should give an error code for it.

Register to Reply
Commentator

Join Date: Sep 2008
Location: Vancouver, BC
Posts: 68
Good Answers: 4
#8
In reply to #6

Re: CNG and Higher Water Temperatures

07/09/2009 2:37 PM

Regarding retarded operation:

  1. Power drops due to late combustion phasing, so the driver needs to open the throttle more...that puts more mass flow through the engine at a given torque level (as when cruising at 100 km/hr)
  2. Yes with spark retard (as Andy G says) the heat flux to the head goes down - that reduces thermal load on the coolant a bit.
  3. But with retard, the heat flux to the exhaust port and the surrounding water jacket goes up (due to later combustion & hotter exhaust; less energy was extracted).
  4. So the the tendency of the cooling system to get hotter or cooler (with retard) depends on the balance between the heat flux to head and the heat flux to the exhaust port. Exhaust ports with more surface area (i.e. 2 exhaust valves vs. 1 exhaust valve) will pick up more heat.
  5. I need to check the heat balance between the head and the exhaust port by looking at Heywood's book on engines. Somewhere in the book, he splits out typical heat balance by piston, cylinder, head, exhaust port, other...
  6. Bottom line... Andy G - You may right that "over advance" will increase cooling system heat load - will occur if the heat flux to the fire deck (head /water jacket) is much bigger that the heat flux drop to the exhaust port/water jacket. Maybe you have a better answer.

If the person with the engine problem knew what the exhaust temperture was doing, relative to the petrol (gasoline) base case, that would be useful. High exhaust temperature (say 100 C hotter) would indicate retard and low exhaust temperature would indicate more advance.

I hope this is somewhat understandable.

Register to Reply
Guru
Popular Science - Weaponology - New Member Safety - ESD - New Member Hobbies - Fishing - New Member

Join Date: Sep 2006
Location: Near Frankfurt am Main, Germany. 50.390866N, 8.884827E
Posts: 17996
Good Answers: 200
#9
In reply to #8

Re: CNG and Higher Water Temperatures

07/09/2009 3:17 PM

Very understandable and I also agree with you!!

__________________
"What others say about you reveals more about them, than it does you." Anon.
Register to Reply
Anonymous Poster
#10

Re: CNG and Higher Water Temperatures

07/09/2009 4:31 PM

Octane has nothing to do with power or fuel consumption.

Register to Reply
Power-User

Join Date: Mar 2009
Posts: 130
#12
In reply to #10

Re: CNG and Higher Water Temperatures

07/10/2009 6:45 AM

Hi Guest,

Thank you for your reply,anywhere can you explore little more of your opinion why

'Octane has nothing to do with power or fuel consumption' ?

Regards

Register to Reply
Power-User

Join Date: Mar 2009
Posts: 130
#11

Re: CNG and Higher Water Temperatures

07/10/2009 6:36 AM

Hi langyaw,

Thank you very much of your doc received.

Regards

Register to Reply
Register to Reply 12 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

aikhh (2); Andy Germany (2); Anonymous Poster (1); awelch (2); langyaw (1); ozzb (1); PWSlack (1); tcmtech (2)

Previous in Forum: fuel pipe size   Next in Forum: Vibration

Advertisement