Previous in Forum: Steam Turbine - Steam Rate   Next in Forum: Gas Consumption per Kilowatt
Close
Close
Close
7 comments
Rate Comments: Nested
Member

Join Date: Sep 2009
Posts: 5

Gas Engine Ventilation Calculation

09/22/2009 3:52 AM

can any one tell me how to calculate air ventilation system for gas generators?

for combustion engine need 18000cum/hr

heat radiation=334KW(Generator + Engine)

we have 6 engines, 18 inlet fans and 12 exhaust fan.

What should be the rating of the fan?

Engine room should be positve pressure and temperature should be min 40 c or same temp as ambient.

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
3
Power-User
United States - Member - Engineering Fields - Mechanical Engineering - Hobbies - Fishing - Hobbies - Musician -

Join Date: Jun 2009
Location: California
Posts: 106
Good Answers: 19
#1

Re: Gas Engine Ventilation Calculation

09/22/2009 2:30 PM

There are several issues that you need to consider for an effective design. Some of these are:

Ambient conditions – are you in a hot, cold or moderate climate? If you are in a hot climate, you will need to ventilate at a higher rate than in a cold climate. In a cold climate you may need to consider heating for when mechanics need to work in the room.

Zoning – are you in a commercial or industrial area? You will have large intake and exhaust air openings into the generator room and noise regulations may require abatement such as sound traps, which will add external static pressure to the fan performance requirements. The extent to which noise abatement is required will determine (in part) the fan selection.

What is your acceptable max temperature in the room? You stated min 40°C, but this doesn't make much sense. In SI units, your heat equation is Q = 2970.4 (Hs) / (ΔT) where Q is air flow in m3/hr, Hs is sensible heat in kW and ΔT is the temperature rise across the room in °C. Thus if the outside air is 40°C and you allow a 10°C rise across the room, the air flow for one generator would be 99211 m3/hr.

In the above example, you would need to size your supply fans for a total of 703200 m3/hr (6 x (99200 + 18000)) or 18 @ 39067 m3/hr each at whatever external static pressure (ESP) your room requires for the supply openings (including louvers, dampers, sound traps, etc.) plus an allowance for pressurization (if you really need positive pressure). Exhaust fans should be sized for a total of 595200 m3/hr (6 x 99200) or 12 @ 49600 m3/hr each at the ESP for the exhaust openings. Put the exhaust fans on VFD's to control pressurization, and make sure your room and doors are tight. Also, supply and exhaust fans should be zoned and interlocked to operate with an associated generator.

Air distribution within the room is also very important. Vanes or baffles should be used to direct air flow across the engines to maximize effectiveness. I would suggest contacting an HVAC consultant that has experience designing such facilities. Be sure to consider noise issues as well, and use an acoustic consultant if noise will be critical. There's more to it than this, but this will give you an idea of fan sizing and what you should consider.

Register to Reply Good Answer (Score 3)
Anonymous Poster
#3
In reply to #1

Re: Gas Engine Ventilation Calculation

09/23/2009 12:52 AM
thanks.we have 6 louver. one louver is connected to 3 inlet fans .

louver

length=16'1"

Height=14' 3'

width=14'3"

in the louver we have two filter.

First filter is near to fan which is secondary filter distance from fan 4'.

Second filter whuch is primary filter distance from primary to secondary is 1' 10".

specification for filter

Secondary filter (10 micon)

Initial pressure drop=5 mm of w.c.

Final pressure drop=25 mm of w.c.

Efficincy=90%

Primary filter (15 micron)

Initial pressure drop=3 mm of w.c.

Final preuuse drop=18 mm of w.c.

Efficency=85%

waiting for u r reply
Register to Reply
Power-User
United States - Member - Engineering Fields - Mechanical Engineering - Hobbies - Fishing - Hobbies - Musician -

Join Date: Jun 2009
Location: California
Posts: 106
Good Answers: 19
#6
In reply to #3

Re: Gas Engine Ventilation Calculation

09/23/2009 12:07 PM

Your mixing of SI and IP units is a bit confusing, but I will stick with SI.

The pressure drop (PD) across louvers can vary drastically depending on type (storm, acoustic, etc.). The manufacturer will usually publish a PD curve, which is based on air velocity through the face area or mostly likely the net free area (you will have to look and figure it out). Based on the louver size you have provided, the face velocity is about 1.5 m/s for the air flow I calculated (3 x 39067 m3/hr) / ((21.3 m2) x (3600 s/hr)). The free area velocity will be much higher depending on the louver net free area. However, I wouldn't expect the louver PD to be more than about 5 mm WC at this face velocity unless you have some specialty louvers or the net free area is very small.

Other than the louver drop, you need an allowance for room PD and pressurization. Room PD might be up to 10 mm WC and pressurization should be no more than 5 mm WC. So, your total ESP for the supply fan would be the PD for the louvers, filters, room & pressurization, or 5 + (25 + 18) + 10 + 5 = 63 mm WC (no safety allowance). For this flow and ESP, you are probably looking at about 25 to 30 hp motors on each supply fan, but these numbers are very rough.

A proper design will take into account the actual equipment and configuration, rather that just the ballpark numbers here, and could save a substantial amount in first cost and operating cost. Or it could identify problem areas that might drive up the fan performance requirements. The generator field installation tech's will usually have some valuable input that you should consider as well. You need to be careful how you approach the design, because the generator manufacturer typically will not warranty a failure if it is determined that improper or insufficient air flow was provided.

Register to Reply Score 1 for Good Answer
Anonymous Poster
#2

Re: Gas Engine Ventilation Calculation

09/23/2009 12:49 AM

thanks.we have 6 louver. one louver is connected to 3 inlet fans .

louver

length=16'1"

Height=14' 3'

width=14'3"

in the louver we have two filter.

First filter is near to fan which is secondary filter distance from fan 4'.

Second filter whuch is primary filter distance from primary to secondary is 1' 10".

specification for filter

Secondary filter (10 micon)

Initial pressure drop=5 mm of w.c.

Final pressure drop=25 mm of w.c.

Efficincy=90%

Primary filter (15 micron)

Initial pressure drop=3 mm of w.c.

Final preuuse drop=18 mm of w.c.

Efficency=85%

Register to Reply
Guru

Join Date: Jun 2009
Location: Bangalore, India
Posts: 725
Good Answers: 24
#4

Re: Gas Engine Ventilation Calculation

09/23/2009 1:51 AM

About 72000 m3/hr for a 15°C rise in temperature above ambient assuming all the 334 KW is delivered uniformly to the air stream and that there is no channeling.

__________________
bioramani
Register to Reply
Member

Join Date: Sep 2009
Posts: 5
#5
In reply to #4

Re: Gas Engine Ventilation Calculation

09/23/2009 3:26 AM

may i know how u calculate.and what should be the pressure rating of the fan?

Register to Reply
Member

Join Date: Jun 2009
Posts: 6
#7
In reply to #5

Re: Gas Engine Ventilation Calculation

09/28/2009 12:17 PM

for detailed calculations for gas -engine room ventilation calculations,pls. contact some profetional in this specific field.i know one m/s ludhiana proof insulation co. and you may contact them at www.lpic1791@yahoo.com .

Register to Reply Off Topic (Score 5)
Register to Reply 7 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (2); babloobarjinder (1); bioramani (1); chowdhuryakik (1); dac1267 (2)

Previous in Forum: Steam Turbine - Steam Rate   Next in Forum: Gas Consumption per Kilowatt

Advertisement