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Power factor with VFD's

10/03/2009 6:26 PM

Do you folks believe that VFD's increase power factor on generators? Knowing that true rms readings should reveal the answer to my question but there seems to be some contirversy arise. For example, world classed yachts use an abundance of VFD's for HVAC resulting in harmonics. None the less, my readings with true rms instrumentation have reduced the pf to around a 0.96! What am I not seeing? Reason, overload setting for short time pickup in generator breaker settings.Thanks for any input.

Jim

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#1

Re: Power factor with VFD's

10/04/2009 9:32 PM

There are two "kinds" of power factor; 1) Displacemnt Power Factor and 2) Distortion Power Factor. Most PF meters only read Displacement PF, and from a tarriff and penalty standpoint, that's all that counts. So VFDs do appear to improve PF in an AC motor, because the motor's actual PF is essentially filtered by the conversion done by the VFD. But that self same conversion creates harmonics, which itself presents a complex power factor scenario to the line source, referred to as Distortion Power Factor, but this complexity actually interferes with recording instruments in such as way as to not show up. It does, however, still represent the same power delivery issues that Displacement Power Factor does; the source, in the case of your yacht the on-board generator, must still supply all of the apparent power. But the distortion PF varies by the amount of THD, so it's difficult to quantify. The best method of mitigating it is to add line reactors and/or DC bus chokes on each VFD.

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#3
In reply to #1

Re: Power factor with VFD's

10/04/2009 10:44 PM

Thanks for your response! Would the smoke then clear if currents were read and then calculated with a simple equation?

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#4
In reply to #1

Re: Power factor with VFD's

10/05/2009 8:11 AM

I'm seeing similar things whilst measuring power consumed by new LED T8 replacement lamps. When measureing power with a typical power meter everything looks wonderful. Except that the PF seems to vary quite a bit. Looking at the phase shift with a scope and a shunt resistor makes the problem clear: the noise on the line from the switching power supply is causing spurious readings. Anything that creates harmonics is going to fool a power meter.

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#2

Re: Power factor with VFD's

10/04/2009 10:35 PM

Modern VSDs are big switched mode power supplies, so the load they present looks (after filtering) resistive.

This means much of the wisdom about power factor, noise and harmonics is out of date. Just look at the difference in size and weight of the supply side filters to see how much things have changed..

Look up drive manufacturers sites for a better explanation.

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