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Participant

Join Date: Nov 2009
Posts: 3

WPS helping tips

11/21/2009 3:16 AM

Dear All,

We are preapring a WPS for plugging purpose of U-bendle heat exchnager type DXU due to some leakage in tubes during hydrotest. please find details as under:

Tube: A 210 Gr A-1 (OD x t 20mmx3.5)

TubeSheet: A 285 GrC (Thick 280mm)

Plug (Tapered): A 322 Gr1335

Tube side pressure & Temp. : 255kg/cm2g @ 117Degree Celcius

now problem is that as per UCS-56 PWHT is not mandatory if fillet weld with throat thickness does not exceed 13mm, tube OD 2inch and Carbon Content 0.22% respectively.

Q: However, In our case only problem is that only carbon content is exceeding from 0.22% while other requisite are qualifying all requirements as per UCS-56 (c) (2). Is PWHT is required or not?

your urgent resposne to the above is highly appreciated.

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Participant

Join Date: Nov 2009
Location: Pune, Maharashtra, India
Posts: 3
#1

Re: WPS helping tips

11/21/2009 3:27 AM

It is mandetory, because there is no way to reduce carbon percentage.

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Participant

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Posts: 3
#2
In reply to #1

Re: WPS helping tips

11/21/2009 8:41 AM

Many thanks for your prompt reply....

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Power-User

Join Date: Nov 2006
Location: Chennai - India.
Posts: 273
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#4
In reply to #2

Re: WPS helping tips

11/22/2009 12:45 PM

Is your Carbon content of 0.22 % is as per the manufacturer's certificate or actual checked by spectra analysis. If it is as per the certificate, pl. analyze it again, as any reduction in the figures will help U to avoid PWHT.

Sridhar.

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Participant

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Posts: 3
#3

Re: WPS helping tips

11/21/2009 8:48 AM

is there any reference (TEMA, API) to make plug w.r.t tube I.D. leaving manufacturing practices?

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milindaur (1); NG (2); SRIDHAR (1)

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