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Standard Fuse Ratings

11/29/2009 6:27 PM

Something that has intrigued me for many years is the standard fuse ratings of 3.15 Amps and 6.3 Amps and their multiples. Does any member know the historic reason these values were chosen?

I would see the logic had it been 3.3 and 6.6 to divide the decade in thirds or even 2.16 and 4.66 to use a log scale.

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Chas

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#1

Re: Standard fuse ratings.

11/29/2009 6:53 PM

It's all based upon what the fuse manufacturers can sell. The odd-ball sizes generally reflect applications that represent a high demand / volume for the manufacturers to produce. For example, a 6.3A fuse probably correlates to the proper protection for a common AC motor size, or some ther commonly fused appliance or device.

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#2
In reply to #1

Re: Standard fuse ratings.

11/29/2009 8:30 PM

Hi JRaef,

Sorry, I don't agree with that explanation on the basis that there would be more "odd" sizes than just these two. Also this doesn't account for the multiples of these values from mA through to hundreds of amps.

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#3
In reply to #2

Re: Standard fuse ratings.

11/29/2009 11:48 PM

There are indeed many more "odd sizes" than just those two. One place they come into play is sizing fuses for control transformers, many of which compute to small but odd values. I doubt that JRaef's answer is the whole story, but it is a GA as far as it goes.

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#4
In reply to #3

Re: Standard fuse ratings.

11/30/2009 8:07 PM

Here are the fuse ratings of Littlefuse and Ferraz. They are not necessarily standardized as '3.15 Amps and 6.3 Amps and their multiples'.

Littlefuse:

http://www.littelfuse.com/searchresults.html?No=0&Ne=16&RT=Part&NN=0%3aTechnology%3a44223

Ferraz:

http://us.ferrazshawmut.com/oem/media/pdf/A2DA6D.pdf

- MS

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#5
In reply to #1

Re: Standard fuse ratings.

11/30/2009 11:12 PM
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#6

Re: Standard Fuse Ratings

11/30/2009 11:15 PM

Some fuses incorporate blown fuse indicators. Particularly HRC; if fuse rating is 32Amps 30 amps is the main fuse link and 2 Amps is the spring loaded blown fuse indicator. Fuses are designed in such a way that in actual use most current flows through main fuse wire and when main fuse wire fails then flows through spring loaded indicator fuse wire. This is purely my assumption. Fuse manufacturers may be able to explain better.

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#7

Re: Standard Fuse Ratings

11/30/2009 11:41 PM

1 : 2: 4 : 8 : 16 : 32 : 64 ; 128 : 256 : 512 :1024 ten doublings,equal steps but too wide for a fuse selection. How about three times as many steps? One tenth root ten and slight adjustment to those numbersand the sequence becomes:- 1 : 1.25 : 1.6 : 2 : 2.5 : 3.15 : 4 : 5 : 6.3 : 8 :10.

This sequence is known as E10 and comes with metric logic in engineering for wire and sheet metal gauges, and many will recognise the decibel sequence too. There are lathes with the E10 speed sequence, and electrolytic capacitors also have capacity and voltage ratings using the E10 sequence.

The fortuitous appearance of 1,2,4,5, & 8 disguises the even ratio sequence but is a virtue in use.

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#8
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Re: Standard Fuse Ratings

12/01/2009 12:08 AM

Interesting GA! I hadn't heard that rationale before, but it makes good sense. The US NEC has some different standard ratings (1, 3, 6, 10,...) Some specs allow you to calculate the fuse and select the next larger standard size; other apps need a closer range of selections. Is this tenth-root-ten a European standard?

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#10
In reply to #7

Re: Standard Fuse Ratings

12/01/2009 3:49 AM

GA The frequencies of fuses from the littelfuse link provided by msamad confirm this answer:-

Only 3 and 6 amps seem to stand out as exceptions.

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#12
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Re: Standard Fuse Ratings

12/01/2009 4:31 AM

Do you know what these frequencies are based on? I suspect that the higher 3A and 6A numbers result from the US NEC standards to which I referred, but I don't know--just a guess.

I haven't been involved much lately in UL-508 industrial control panel design, so I am remembering (or forgetting) some of the common selections that tend to fit control transformers that accommodate a number of solenoid valves and motor starter/relay coils that would be fed from such panels.

That tenth-root-ten system sure looks sensible, though....

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#13
In reply to #12

Re: Standard Fuse Ratings

12/01/2009 6:03 AM

Do you know what these frequencies are based on?

No.

1,2,3,6 and 10 are the values you get if you "round" an "E4" series to the nearest whole number:-

1
1.778279
3.162278
5.623413
10

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#11
In reply to #7

Re: Standard Fuse Ratings

12/01/2009 4:15 AM

E10, with a little rounding, is also the basis for the sequence of metric screw thread diameters.

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#9

Re: Standard Fuse Ratings

12/01/2009 12:43 AM
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#14

Re: Standard Fuse Ratings

12/01/2009 7:26 AM

In the olden days of yore. Manufacturers had less control of their tolerances and only manufactured fuses according to standard gauge sizes they could draw using a standard fuse alloy. So they achieved the fuse rating in the center of the tolerance range thus the odd rating at lower amp allowances.

Coming up next vacuum tube technology.

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#15

Re: Standard Fuse Ratings

12/02/2009 9:53 AM

This is not rocket science, the reason for intermediate ratings, specifically on Time Delay fuses is to accomodate protection for motors. For instance if you compare Fast Acting J fuses to Time Delay J fuses you will see the answer.

Regards;

Lew Silecky C.E.T.

Manager

Technical Sales & Marketing

Ferraz Shawmut Canada inc.

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