The austenitic grades are generally considered
to be the most weldable of the stainless steels.
They can be welded using all of the common processes.
This is generally true of Alloys 309/309S and
310/310S. When filler metal is required, matching
compositions are generally used. The elevated
alloy contents of this grade can make the weld
pool sluggish. If weld pool fluidity is a problem,
filler metal containing silicon can help (e.g.,
ER309Si, ER309LSi).
Alloys 309/309S and 310/310S exhibit
a relatively high coefficient of thermal expansion
and low thermal conductivity and form low levels
of ferrite in the solidifying weld metal. These
factors can lead to hot cracking. The problem
can be more severe for restrained and/or wide
joints. Filler metal with a lower alloy content
(e.g., ER308) will increase the amount of ferrite
in the weld deposit and reduce the tendency for
hot cracking. The subsequent dilution of the base
metal may decrease the corrosion/heat resistance
of the weld.
The "S" grades are relatively
low in carbon. With proper weld practices, intergranular
corrosion of the heat affected zone is unlikely.
Heat tint or scale should be removed to ensure
complete restoration of corrosion resistance near
the weld. Grinding or brushing with a stainless
steel brush can be used to remove the heat tint
scale. Acid pickling will also remove heat intent.
Small pieces can be treated in a bath, and larger
pieces can be locally pickled using a special
paste consisting of a mixture of nitric acid and
HF or hydrochloric acid suspended in an inert
filler. A thorough water wash should immediately
follow, taking care to completely remove all traces
of pickling paste.