Attention: All Ford F-150 owners – got a story to tell you.
Couple of months ago, I took my 2004 F-150 in to a local dealer for normal servicing. The mechanic came to me and said "Your power steering tubes are leaking. Come take a look." So, I took a look up on the lift, and sure enough, the tubes were leaking. But, not just leaking, severely rusted. See following photo. Vehicle had 85 thou and change on speedometer.

I asked if this was a safety issue, and was told "Yes". I later asked the price of repair, and was told $530. Which is a lot of money when you're retired.
I previously had a 1997 F-150, and while I never looked at the power steering tubes for rust or leaks, I never had a mechanic tell me that they were leaking, nor did I have spots on my driveway like I do now, and it had over 180,000 when traded for this current F-150. And, being that we had been pleased with Ford quality (up until now), we got my wife a 2003 Ford Escape. We inspected that vehicle's tubing – see the next photo.
See any rust there? I don't.
So, here I have 2 out of 3 vehicles, with no rust at all, and 1 with severe corrosion on the power steering tubes – ONLY. No where else. So, I filed a complaint with Ford Motor, in accordance with my owner's manual. Couple of weeks later, the Service Manager of my local dealer called to tell me that Ford Motor had told him to tell me that the vehicle was out of warranty, so no help from Ford Motor. The Service Manager also told me that since I was a customer, they would help me by taking $150 off of the price. I thanked him for that, (the dealer was very helpful and cooperative), but I felt that Ford Motor was in error: that it wasn't a case of mileage or age, but an incorrect choice of materials, and that Ford Motor should have had a recall to replace the faulty tubing. I am a Metallurgist, and know that Ford Motor wrote the book on proper selection of materials in corrosive environments. In my wife's car, and in my previous truck they obviously chose the right material – but in my current truck, they clearly did not. By the way, the tubing is magnetic, and is probably plain carbon steel tubing, which in the corrosive environment of road salt, is definitely the wrong material to use. I know that Ford Motor knows better - again I stress they wrote the book on proper selection of materials in corrosive environments.
The Service Manager had Ford Motor, Ford Customer Service Division send me a "Concern Handling Survey", asking how I felt about the handling of my complaint. I responded with a letter telling them I wasn't satisfied, these photos, and a copy of an article from Quality Magazine "Corrosion can be extremely costly, not only in production downtime and lost output, but also in possible compensation costs or fines." I was ignored.
I wrote another letter telling them that I was going to file a complaint with the Better Business Bureau (which I have), and make this situation public through a posting on CR4 – which this is. I was again ignored.
I called the complaint office in Dearborn, only to again be told that the matter was closed. I contacted my local dealer again, told him about my displeasure in being ignored. He contacted someone, and I received a letter telling me in a very arrogant and condescending manner that I had been told the resolution of the matter, and that it was CLOSED.
So what do you think folks? I'm going to rush out and buy another Ford product? Yeah, sure.
How about the CR4 readers that own an F-150? Seen your power steering tubing? Any comments?