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thrust bearing can bear jerk load?

02/06/2010 11:45 PM

how much jerk load could be bear by fix geomatoy taperland thrust bearing ?

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#1

Re: thrust bearing can bear jerk load?

02/07/2010 12:11 AM

That will depend upon what the maximum load of the bearing is. If it is equivalent to 10 people and all ten are jerks, then the maximum jerk load is 10.

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#2

Re: thrust bearing can bear jerk load?

02/07/2010 5:07 AM

Perhaps a better translation of this would be:

"How much shock load can a tapered thrust bearing (manufacturer xxxx, model yyyy) withstand?"

You will need to provide this information, or else dimensions and materials of construction.

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#3
In reply to #2

Re: thrust bearing can bear jerk load?

02/07/2010 6:11 AM

ok you can say shock load bearing model is yyyy style bearing has twelve segments six in lower half and six in upper half bearing is lined with tin base white metal every segment has 40% taper area bearing i/d is 4 inches o/d is 7 inches speed is 1100 rpm

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#4

Re: thrust bearing can bear jerk load?

02/07/2010 9:41 AM

Bearings are not meant to withstand jerks. You will peen the races and it ain't nice to peen races. Look for some mechanism to absorb that jerk.

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#5
In reply to #4

Re: thrust bearing can bear jerk load?

02/07/2010 8:25 PM

True, but it sounds to me like he is now describing a multi-segment tilting pad bearing - no races here.

Thrust bearings can take some shock load, though they are usually designed to counteract fairly steady axial thrust loads in most machines. How much shock load they can withstand is dependent on too many factors to even try to answer here. Very simply, the shock load should not be big enough to "squeeze out" the lubricating oil film wedge formed between the tilting pad and the thrust collar. If it does you get attrition/boundary conditions (rubbing contact) for a period until the wedge reforms. (If you have the design load of the bearing and you know the magnitude of the shock load you can pretty much work this out for yourself).

Having said that, the shock load, in trying to squeeze out the oil film. will put a high load on the bearing material and onto the thrust pad. This can lead to fatigue of the "white metal" and dis-bonding or cracking and or damage to the pivot surface of the tilting pad.

Contact the bearing manufacturer (or a very reputable bearing repair shop with design capability) to find out actual numbers for your specific bearing design.

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#6
In reply to #5

Re: thrust bearing can bear jerk load?

02/07/2010 8:38 PM

True, true. I missed his second post.

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#8
In reply to #5

Re: thrust bearing can bear jerk load?

02/08/2010 10:11 AM

my dear bearing is not tilting pad bearing is fix geometry taperland thrust having twelve taper l segment aplicaion. single helical single reduction gear box having speed ratio 5;1

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#11
In reply to #8

Re: thrust bearing can bear jerk load?

02/10/2010 1:56 AM

Sorry, I did not read the question properly, I missed the "taperland". However, the answer remains the same except that the the bearing's ability to take sudden increases in load will be less than that for a tilting pad bearing of similar size.

This is because the "taper" is designed to form a suitable hydrodynamic force to compensate for a specific thrust load. If the load increase, this will alter the ratio of the film thickness to the taper.

The chances are that you will push through the oil film and do damage to the small flat lands.

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#7

Re: thrust bearing can bear jerk load?

02/08/2010 9:21 AM

Hi Arshad, I don't know if this is relevant to your question, I worked in a Hydro Power Station, we had 6 x 320 MW sets sets, driven by Francis wheel turbines, the station is a pumped storage type, generating by day, and pumping back at night, the high pressure shaft had approx. 800 lbs. pressure, right from the outset we had problems with the thrust bearings, there were 10 pads consisting of steel pads approx. three inches (75mm)thick, faced with white metal approx. 5mm thick, we would find traces of white metal in the oil filters, when the machine was stopped and drained down of oil, (approx.3,000 ltrs).the pads were removed, and invariably the white metal surface was like a crazy paving, and breaking away from the parent metal, the load on the bearing when at rest was probably 560 tons, when under water pressure the runner would produce about 120 tons upthrust, the pads were supported by 52 springs under each one, these springs were approx. 3 ins. long, coil dia, approx. 2 inches, wire dia. 10mm. the bearing would run maybe 2/3 months before failing again, I estimated this was costing the company £10,000 a shot, a design engineer was allocated to look into this problem,and as I was only a mechanical craftsman on the job, I suggested to the engineer that the oil pumps should be run continuosly, and not stopped at 85% speed on startup, the idea being that the pads would tilt thereby forcing oil into the wedge, also the cooling system should be run on a closed system method, with adequate cooling, and not using the bottom lake water to do this, I got all sorts of reasons why they could not do this, until some 9 months later the oil system was changed completely with pumps running continuously, the cooling system was also closed circuit! this seemed to do the trick, when I retired, they had a magnetic bearing designed and made in Japan, and fitted to just one machine, I believe this is also successful, it should be for £2/3 million pounds! then I believe a Iranian engineer was started, he also had a look at the bearing, and decided that the supporting springs were moving out when running, by out I mean they were working their way to the outer end of the pads, thereby leaving the inner side of the rotating bearing collar unsupported, he designed a simple bracket to stop this happening, which again did the trick I am reliably informed. It may be of interest to some of you readers, the main inlet valves weighed 150 tons, and were opened with two thrustors, acting on 40 bar oil/air pressure, when the valve closed, this was accomplished by the use of two 17 ton weights at the end of the two actuator arms, as the cylinder was only a single acting ram, water seal was by metal to metal contact by a ring acting on the near 10 foot dia. spherical valve. The machines were always turning, high pressure air was directed on to the runner forcing the water clear of it, thereby there were no churning losses. 150 MW was achieved in approx. 15 secs. .

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#9

Re: thrust bearing can bear jerk load?

02/08/2010 10:31 AM

I don't think he is describing a Kingsbury segmented shoe bearing because they are flat. The bearing is probably a tapered land bearing.

Which ever it is, the question is for all practical purposes of no use to anyone. Any bearing thrust or otherwise is designed to handle the intended load with a margin of safety. I can't imagine any one purposely designing with less than 10% overload capability and would have to wonder at the economics of designing anything with more than 20%. Rigging equipment excepted and I am sure many more things of which I am not speaking.

In the end analysis if you try to run a steam turbine on water and you don't fail the thrust bearing you are a lucky individual, and have no argument with anyone if you do.

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#10

Re: thrust bearing can bear jerk load?

02/08/2010 8:30 PM

Hi,

I have seen an application which is subject to shock loads where they had provided compressions springs between the face and the body which ensured the thrust bearing is always loaded and when the shock comes in the compressions springs take the load and pass it on to the bearings which are already loaded.

Ragotham

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