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Participant

Join Date: Feb 2010
Posts: 2

Electric Mini-Motor Design

02/16/2010 2:07 AM

I am in the designing stage on a new tool. This tool utilizes 6 small AC electric motors. These motors will have a gear attached, (32 teeth, max. 1" Dia.)
Two of these motors will move a plate (approx. weight >10 lbs.) along a RACK for 6 Ft. The motors will be located on opposite sides of the plate. The force that will be exerted against the plate as it moves forward will be 15 lbs @ dead center. Max. motor size - 1" Dia. X 3" Long.
The other four motors have the same conditions except they do not have the 15 lb. force exerted against it.

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Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
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#1

Re: Electric Mini-Motor Design

02/16/2010 2:28 AM

That's a surprising amount of torque to get out of such small motors. Are you sure this is achievable?

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Guru

Join Date: Feb 2008
Location: Van Nuys, CA
Posts: 563
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#2

Re: Electric Mini-Motor Design

02/16/2010 3:00 AM

What speed must the plate achieve? 

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Participant

Join Date: Feb 2010
Posts: 2
#6
In reply to #2

Re: Electric Mini-Motor Design

02/16/2010 12:05 PM

In a perfect world, I would like to have the plate move across the 6 feet distance in less then 5 seconds.

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Guru

Join Date: Mar 2007
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#7
In reply to #6

Re: Electric Mini-Motor Design

02/16/2010 5:05 PM

How is your plate guided? Why do you want to use 2 motors in parallel? Which is the acceleration time you accept (acceleration could disturb what you have on the plate)? Is speed during the travel important (constant on a longer part of travel or can it be variable?) ? Do you always have same travel or different?

The power you will need depends on friction and acceleration + the force the plate has to exercise if required.

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Guru

Join Date: Mar 2007
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#3

Re: Electric Mini-Motor Design

02/16/2010 3:31 AM

I do not know if AC motors of such dimensions are available but you can find by MAXON a broad choice of DC high density power motors with ALL what you need for your transmissions (gear boxes, encoders,electronics, aso).

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Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

Join Date: May 2007
Location: Harlow England
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#4

Re: Electric Mini-Motor Design

02/16/2010 3:42 AM

I agree with NickName... Dc motors are the way to go.
(But I can't be bothered to justify this assertion..., lazy baaad kitty)
Del

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Anonymous Poster
#5

Re: Electric Mini-Motor Design

02/16/2010 8:16 AM

Thank you for sharing. What will new tool do? Can we see it's picture when finished??

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