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Product Contamination

01/29/2007 11:39 PM

Gents.

I have just been given a project to resolve the problem of separation of Ammonium Nitrate from Polystyrene Beads,this contamination takes place a service truck so my project consist of vacuuming the product out of these trucks , then seperating the AN from the Poly , and then lean phase conveying the products to their different silo`s. If anyone out there has had to solve this problem please email any idea`s.

Many Thanks

David Anthony.

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#1

Re: Product Contamination

01/29/2007 11:47 PM

Physical size of the polystyrene beads vs. the ammonium nitrate could lead to appropriate filtering out of the two.

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#2
In reply to #1

Re: Product Contamination

01/30/2007 10:07 AM

Isn't ammonium nitrate water soluble?

Couldn't you just dissolve it to separate?

John.

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#4
In reply to #2

Re: Product Contamination

01/30/2007 5:27 PM

Yes ammonium nitrate is water soluble ,but our operations people want to be able to convey the product back to a silo to use at a later date.

Many Thanks

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#3
In reply to #1

Re: Product Contamination

01/30/2007 5:25 PM

Dear Sir.

Yes you are correct the Poly is 8mm in dia and the AN is approx 3mm ,and yes screening would probably do the job but the rate of discharge from our truck required by our operations people is 330kg per minute , and this creates a sreening system of very large proportions.

Many Thanks

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#5

Re: Product Contamination

01/31/2007 9:19 AM

your problem sounds like a simple one we in the plastic business deal with frequently; one of using a magnetic flux field to disrupt the electrostatic charge between contaminants and pellets, and a air wash deck to separate and remove the contaminants.

there are several products that can do this, and I would search on the phrase above to find companies that have them on the shelf who would provide a sampling to prove that there product will do the job for you.

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#11
In reply to #5

Re: Product Contamination

01/31/2007 5:43 PM

Thanks for the info can you supply a web address so I can continue my research.

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#6

Re: Product Contamination

01/31/2007 10:54 AM

I think the Ammonium Nitrate is water soluble, but depending how it is made it is likely transported in clay prills (the way they do it to make fertilizer) so dissolving in water likely won't be the answer to separating.

I don't think filtering would be a problem, even at the volumes you discuss, but I think the electrostatic method plastic man mentioned would be your answer. Good luck!

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#7

Re: Product Contamination

01/31/2007 11:44 AM

How have you been doing it so far?

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#10
In reply to #7

Re: Product Contamination

01/31/2007 5:36 PM

We have only been using Polystyrene in our trucks for a short period of time so this problem has only just arisen ,so at this stage we have tried nothing.

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#12
In reply to #10

Re: Product Contamination

02/08/2007 12:57 PM

What if you create a screen that separate the two items?? Since one is noticeably smaller, you can make a screen to let the small particle fall through a screen and collect in one bin, and push (or vibrates) the bigger one to another bin.

MidniteFighter

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#8

Re: Product Contamination

01/31/2007 4:56 PM

Look what I found.

Article
Synthesis and characterization of nitroglycerin-functionalized polystyrene S. Raja, R. Dhamodharan * Department of Chemistry, Indian Institute of Technology Madras, Chennai 600 036, India
email: R. Dhamodharan (damo@acer.iitm.ernet.in)

*Correspondence to R. Dhamodharan, Department of Chemistry, Indian Institute of Technology Madras, Chennai 600 036, India

Funded by:
Defense Research and Development Organization (DRDO), India

Keywords polymer-modification reactions; Friedel-Crafts reaction; diethyl oxomalonate; glycerol; nitroglycerin; pyrolysis-mass spectrometry; functionalized polystyrene

Abstract The synthesis and characterization of diethyl oxomalonate-, glycerol-, and nitroglycerin-functionalized polystyrene (DPS, GPS, and NGPS) from polystyrene (PS) by the chemical-modification route were explored. DPS was synthesized by the Friedel-Crafts acylation of PS with diethyl oxomalonate in the presence of SnCl4 by a batchwise-addition process. Proton NMR studies indicate that the acylation was essentially quantitative. IR spectroscopy was additionally used to confirm the transformation. The reduction of DPS was carried out using various reduction agents and reaction conditions. The sodium hydride reduction in tetrahydrofuran resulted in a quantitative conversion to GPS as estimated by 1H NMR spectroscopy. Treatment of GPS with a nitrating mixture of nitric and sulfuric acids results in the formation of NGPS. All the polymers were characterized using gel permeation chromatography, IR, UV, 1H spectroscopic techniques, pyrolysis-mass spectrometry, and thermogravimetric analysis. This is the first investigation on the syntheses of DPS, GPS, and NGPS. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1203-1215, 2001

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#9

Re: Product Contamination

01/31/2007 5:18 PM

NGPS must be a superpolystyrene when the two are mixed. Interesting. You can add diethyl oxomalonate and store this in one silo as NGPS.

Synthesis and characterization of nitroglycerin-functionalized polystyrene S. Raja, R. Dhamodharan * Department of Chemistry, Indian Institute of Technology Madras, Chennai 600 036, India
email: R. Dhamodharan (damo@acer.iitm.ernet.in)

*Correspondence to R. Dhamodharan, Department of Chemistry, Indian Institute of Technology Madras, Chennai 600 036, India

Funded by:
Defense Research and Development Organization (DRDO), India

Keywords polymer-modification reactions; Friedel-Crafts reaction; diethyl oxomalonate; glycerol; nitroglycerin; pyrolysis-mass spectrometry; functionalized polystyrene

Abstract The synthesis and characterization of diethyl oxomalonate-, glycerol-, and nitroglycerin-functionalized polystyrene (DPS, GPS, and NGPS) from polystyrene (PS) by the chemical-modification route were explored. DPS was synthesized by the Friedel-Crafts acylation of PS with diethyl oxomalonate in the presence of SnCl4 by a batchwise-addition process. Proton NMR studies indicate that the acylation was essentially quantitative. IR spectroscopy was additionally used to confirm the transformation. The reduction of DPS was carried out using various reduction agents and reaction conditions. The sodium hydride reduction in tetrahydrofuran resulted in a quantitative conversion to GPS as estimated by 1H NMR spectroscopy. Treatment of GPS with a nitrating mixture of nitric and sulfuric acids results in the formation of NGPS. All the polymers were characterized using gel permeation chromatography, IR, UV, 1H spectroscopic techniques, pyrolysis-mass spectrometry, and thermogravimetric analysis. This is the first investigation on the syntheses of DPS, GPS, and NGPS. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1203-1215, 2001

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#13

Re: Product Contamination

02/08/2007 1:59 PM

This is probably over reacting, but being that ammonium nitrate is now virtually a controlled substance after the Oklahoma bombing, large purchases of which are reported in the US to DHS...anyone who wants to accumulate "contaminated" ammonium nitrate before it becomes "a more pure form" of ammonium nitrate, aforementioned controlled substance, well I wouldn't be so quick to advise. Especially when he calls us "gents."

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#14
In reply to #13

Re: Product Contamination

02/08/2007 4:34 PM

I realise that Ammonium Nitrate is a dangerous good but I work in the exsplosive industry so my questions are correct , any assistance from other engineers would be most helpfull. Maybe I should have refered to you as Genltemen not Gents sorry about that.

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#15
In reply to #14

Re: Product Contamination

02/08/2007 4:56 PM

"Gents" was my weak attempt at humour.

However your answer brings me little comfort because it might be said that terrorists work in the explosives industry as well. I don't believe your questions are "correct" and in any case I am not sure if they are appropriate. I think the word "correct" is not the word that you mean to use. You must mean allowable or appropriate as in an allowable or an appropriate question.

Correct would be applied to the answer and not to the question. The "correct" question would only apply to "Jeopardy," and that is because the question is the answer. Do you know what that is? "Jeopardy" I mean. By the way, is English your first language?

I also would expect that someone who works in the "exsplosive" industry would know how to spell it.

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#16
In reply to #15

Re: Product Contamination

02/08/2007 5:05 PM

Ossie is my first language , and this useless banter is not helping my project time.

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#17

Re: Product Contamination

01/17/2008 8:02 AM

how did this ever turn out? Jim

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