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Join Date: Jul 2009
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counterweight for audio/video rack

02/21/2010 9:37 AM

We've designed a custom triangular shaped rack (flat, vertical front) to hold some audio/video equipment. It is, by neccessity tall (~80 inches) and narrow (~23 inches), the depth at the base is about 34 inches. The bulk of the mounted weight (~130lbs) is actually out from the front surface by 4 inches, comes within 1 inch of the floor and is 80 inches tall. The rack is on wheels. We have four 2 inch diameter casters, the front are stationary, the rear are dual wheel swivel. We don't think they will move too easily with all that weight! I need a clever means to counterweight this rack to make it stable while both moving a unit into to a position, and while in use. Once in position, two or more of these units will be fastened together side by side. In that mode side to side tipping is prevented by the resulting width, but we still have the front tipping issue. There can be no protrusions out from the front. We thought of just adding weight on a bottom rear platform, but the issue with that is the total weight and ease of movement. Any thoughts?

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#1

Re: counterweight for audio/video rack

02/21/2010 10:07 AM

I think you should put the fixed direction wheels on the back so you can tilt the rack backwards and wheel it like a hand cart. Then you need a swing up counterweight in the back of the rack, hinged near the base, swing it upward for the mobile condition and out horizontally for the stationary condition. the more room in the back, the longer the arm, the lighter the weight.

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#2
In reply to #1

Re: counterweight for audio/video rack

02/21/2010 10:33 AM

Hmmm, I like the idea of swapping the wheel locations. The problem with the swing arm is we won't have a lot of room off the back when it is in locations near a wall, like none. But good immediate comments thank you so much!

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#3

Re: counterweight for audio/video rack

02/21/2010 1:07 PM

I'm with the wheel swap also; I think it will be easier to steer the rack into position if you can still swing the front back and forth.

Your main weight hangs 4 inches out to the front, so say 50 pounds at the rear should be adequate to counterbalance. The added weight will add hardly any load to the front wheels, so it shouldn't increase the rolling resistance too much.

If rolling on carpet, 3-inch casters might be better, unless other constraints prevent this.

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#4

Re: counterweight for audio/video rack

02/21/2010 11:01 PM

I used to work in the music touring industry. Everything they use on tour is on wheels and I mean everything. To solve a problem such as yours we would use a floor lock. You can check them out here. http://www.grainger.com/Grainger/caster-sockets-brackets-and-floor-locks/casters-and-wheels/material-handling/ecatalog/N-cnp?op=search&sst=subset

If that doesn't work consider two legs that fold from between the rear casters that cross and lock together with enough weight to counter balance. The longer the leg the lower the weight. If all else failed, we used sandbags...which in the world of music and television they are on every other item you see. They are there, your not supposed to see them. Hope this helps.

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#5

Re: counterweight for audio/video rack

02/22/2010 6:24 AM

If in doubt I would use a restraining strap to the wall at the top of the rack that could be unclipped for removal. This would prevent it being pulled over accidentally. If you are in a earthquake zone extra precautions are necessary.

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#6

Re: counterweight for audio/video rack

02/22/2010 10:09 AM

Any thoughts?

Yeah.. Whoever worked on the design was not a regular with racking systems.

Be very careful with how you proceed.

this equipment is heavy, tall, sharp, with cables. I know I'm pointing out the obvious, but there is a huge liability issue here, and this equipment will likely be handled by people who expect it to roll around as easily as a mop bucket.

This is never the case with equipment racks. It's more like a front loaded vertical coffin on casters.

I used to be an authorized Middle Atlantis rack dealer back in the day, and have worked with dozens of moving equipment racks.. At the 80" level. I know what you are dealing with.

When you move these racks, it will be as if the center of gravity is on the rooftop.

There is a lot of potential energy in movement that is now both difficult and dangerous to stop.

Think? Can you attach a central swivel wheel to the front of the rack just for storage and movement? perhaps one that would connect via rack screws or something that could be easily removed upon placement? Maybe a little scoot platform that would fit under the the front lip and then removed?

in this case, you would not need to swap the wheels, but i would still recommend some counterweight in the way of steel plates for compactness.

The counterweight will have the added benefit of lowering the center of gravity...

other thoughts? 2" wheels.. seems a little tinky.. I hope they are nice ones, and the floor is smooth hard and level.

good luck

be safe

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#7

Re: counterweight for audio/video rack

02/22/2010 2:58 PM

I agree with JE; the best way to handle this is to put wheels out front. The horizontal center of mass will be closer to the center of the base, instead of cantilevered past the support points.

I would suggest a folding wheel set attached to the front, similar to appliance dolly swing wheels. If the rack's vertical center of gravity is low, the wheels can be folded in. If the installed equipment makes it top-heavy, unfold the wheel mechanism for a stable platform. The wheels and mechanism would probably add less than 5kg.

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