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Anonymous Poster

Increase in Axial Shift and Thrust Bearing Temperature

05/28/2010 2:21 AM

Sir,

ours is 116mw steam turbine.The unit was synchronized in the month of Nov last(2009) after problem with thrust bearing(Active thrust pads replaced).The machine was running absolutely ok. (with Axial shift 0.45 to .48 mm and thrust bearing temp less than 90 deg C )

But since last one month axial shift started increasing gradually and it touched the alarm value of 0.59 and presently running at 0.62 mm and also the thrust bearing temperature has also increased considerable from 90 deg to 105 deg (one probe showing 100 deg and second probe more than 105deg both active side ,with full load)

All the process parameters are same except some little deterioration in vacuum (may be due to increase in Ambient conditions.90mbar to 105mbar)All bearing vibrations and brg temp are with in the limits.

Kindly let us know the probable reasons for the increase in both axial shift and temperature.What shall be done with the unit running?

Thanx

ABHAY SAHU

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Join Date: Sep 2008
Posts: 706
Good Answers: 32
#1

Re: Increase in Axial Shift and Thrust Bearing Temperature

06/01/2010 1:52 PM

If it keeps increasing you should shut it down before something moving meets something stationary. I am assuming that you have a Kingsbury type thrust bearing and that you replaced the active side shoes(pads) in Nov 2009. Did you use some sort of laminated shims during that procedure? Deformation of shim stock, especially if used in thin layers, can allow horizontal movement. Insufficient oil flow or pressure to the Kingsbury can prevent sufficient pressure from developing as can excessive wear due to improper shoes being installed or improper installation procedure. I don't think that you could have installed the leveling shoes incorrectly or used the wrong side shoes and still be running. I would also wonder if you have more than one point of oil injection and if so are all points receiving equal pressure or flow or if any of them have separate filters/strainers that were not cleaned out after the replacement was completed.

Contamination of your oil can lead to degradation of your pads hence a breakdown of the surfaces and improper film wedge being built up with movement and higher temperatures resulting. I assume that you're running your oil through a centrifuge to remove water and other contaminants as well as having magnets to check for any metal deterioration of the steel parts.

I would also assume that you are replacing parts with OEM material and not some after-market supplier because the savings aren't worth the cost of a rotor repair.

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