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Mercedes W124 - Unstable Engine Idling

06/06/2010 10:28 PM

I have a 1991 W124 260E (six cylinder) with the following problem that could not be resolve by my mechanics.

When engine is cool (morning start) it starts ok and the rpm is about 800. The gearbox is responsive. When the car is driven for a distance and the engine is at normal temperature (80~85 C), the engine starts to die off when idling. Have it tune up by the workshop, but still not resolve. They have replace the fuel manifold, trottle, fuel pump, fuel filter, and some other parts but the problem still persist. When the engine is at normal operating temperature, the gearbox is also not responsive (slow on pick up and felt not powerful as when the engine is cold) gearbox oil has been change. Have replace a recondition gearbox when the original gearbox failed-unable to upshift.

When the engine is at normal operating temperature, the rpm is at around 500 only. During idling, the engine is like pulling in and out, the rpm is 400 and shoot to 700. The engine is shaking as though the fuel is not supplied to the engine.

Anyone have this experience before or know how to fix this? Your sharing is very welcome. Thank you.

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#1

Re: Mercedes W124 - Unstable Engine Idling

06/06/2010 11:40 PM

Gas or diesel? Which country version? Engine with hydraulic valve actuators and Cam shaft on top? Or the adjustable one with rocker arms?

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#2
In reply to #1

Re: Mercedes W124 - Unstable Engine Idling

06/06/2010 11:54 PM

it is on gasoline. Malaysia but origin could be from UK (re-conditioned). can shaft, in line six straight.

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#3
In reply to #2

Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 1:50 AM

Mileage? No adjustable valves? Is it a version with AC? And if yes when does the problem occur?

AC on/off or in whatever case?

You might also check if you have installed the right spark plugs.

It has fuel injection? or carburetor?

How warm is the engine when it appears?

Also with open hood and without air filter?

Is the filter loop still original?

There might be temperature compensated (think bi-metal) regulated flap in the air intake. Maybe it doesn't react?

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#4
In reply to #3

Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 2:05 AM

it happen regardless of the air cond.

it is fuel injection system

not open hood and with air filter(yes original)

not bi-metal. a thermistor sensor at the air intake funnel before the filter.

does anyone willing to share the wiring diagram if you happen to have it? i suspect the it could be the wiring shorting somewhere but the electrician could not detect any.(they just poke around without reference to any diagram)

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#6
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Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 1:05 PM

If you suspect it to be that. Check with stethoscope against each injector separately. If you have none, a long screwdriver with the handle against you ear (press) and the point against the injector will tell that also. You can try to detect if 6 cylinders are working. One might be out sometimes. You can locate it too with removing the spark leads one at the time. (make sure you are good isolated -rubber gloves- dry cloth e.g.) Your RPM meter can show low because the RPM of the whole system slows down, but also because of 1 cylinder. Does the engine rocks a lot? You might find a diagram on forums. I only have diesel versions here.

If you remove the electrical leads, measure the resistance of the coils with an ohm meter, if you have one a impedance meter will tell more.

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#5

Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 10:06 AM

Really sounds like a timing problem have you checked that? Maybe the techs at the workshop didnt check that.

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#7

Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 3:20 PM

I will research it more, But the clue is the temp.

I would suspect a sensor that detects heat of engine is either faulty or the management system is faulty.

The following list is for my benefit as well, I will look at it more , later

http://www.peachparts.com/shopforum/showthread.php?t=76537

http://www.mbworld.org/forums/e-class-w124/316158-computer-codes-300te.html

http://forums.mercedesclub.org.uk/archive/index.php/t-2951.html

http://mercedesworld.com.au/showthread.php?t=204

error codes

http://www.mbclub.co.uk/forums/electronics/964-mercedes-benz-diagnostic-trouble-codes-dtc.html

Fault code Adapter plugs

http://www.talktomycar.co.uk/products/adaptercables/adapters.htm

http://www.google.co.uk/search?q=1991+W124+260E+engine+faults+when+engine+is+warm&sourceid=ie7&rls=com.microsoft:en-gb:IE-SearchBox&ie=&oe=&rlz=1I7GZEU_en&redir_esc=&ei=tkUNTJPRBqT40wTC2K3aAg

http://www.benzworld.org/forums/w124-e-ce-d-td-class/1520180-problems-my-1987-260e-w124.html

You can build an inexpensive code reader and it might give some helpful information.

This thread includes an explanation of some codes and a schematic for building a code reader. Radio Shack has the parts needed for the reader.
E320 16 PIN DTC Charts inc. pin 8, pin 14 - PeachParts Mercedes ShopForum

You may find the following schematic of the diagnostic connector helpful also.
http://www.ps2cho.net/downloads/MB%2.../data_link.pdf

This thread includes an explanation of some codes.
E320 16 PIN DTC Charts inc. pin 8, pin 14 - PeachParts Mercedes ShopForum

Here's the full listing of MB fault codes, model years 1988-98, attached pdf in posting #2. (Registration required.)
w124 fault codes - MBWorld.org Forums

I found it here, on the Peach Parts shop forum.
Diagnostic Code Confusion? - PeachParts Mercedes ShopForum
That forum seems to have a wealth of expertise in this area.

Also, are you familiar with the free online version of Model 124 Maintenance Manual? It's the complete factory service manual; seems everything's in there if you look hard enough.

Diagnosing by replacing parts can get expensive and frustrating.

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#8
In reply to #7

Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 3:26 PM

could still be as simple as timing

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#9
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Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 4:19 PM

Could be timing, But as the timing doesnt alter even when hot unless the ecm moves it it is unlikely, But not Impossible.

A quick look at some of the fault codes suggest a lot of temprature related codes, And as the so called mechs at the garage havent cured it, it would suggest they dont have equipment to read the codes.

From past experiance i wouldnt rely on and Garage Mech to know what they are doing, The pay for most mechanics considering the knowledge they need is rubbish so there is no incentive to be very good, Also they have pointless targets to meet that stops them from spending time to resolve the problems, they have repair times to meet, so they have to repair the vehicle within set times or loose there bonus, so they dont have the time to spend looking for complex faults

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#10
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Re: Mercedes W124 - Unstable Engine Idling

06/07/2010 8:03 PM

Appreciate it, my main experience is diesel and have encountered on the Mercedes engines that are in KRONE machinery, problems that were similar and turned out to be timing problems. I know that they are worlds apart but they are still internal combustion. Seriously advanced timing in some american autos can start and run good when cold then turn to mush when hot.

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#11
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Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 2:12 AM

you may be right, worth checking, doesnt take long to check and eliminate from enquiries.

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#12
In reply to #7

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 3:02 AM

GA for a really great post.

Also I would see if it has a blocked catalysator as well.....run it with the cat removed and a piece of pipe bridging the gap.....will be louder, but will test that cat out easily.

Also, if the engine is worn, the burnt oil smoke will now be seen as a blue emmision (and that then will also be the reason that the cat is blocked!!)......someone should drive behind to observe the exhaust better.....

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#13

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 3:30 AM

You will find this very interesting:

http://www.peachparts.com/Wikka/DoItYourSelf

this link is specific to engine control DIY dianostics with step by step tutorials:

http://www.peachparts.com/Wikka/EngineControls

My second thought was of modulator valve adjustment:

http://www.peachparts.com/Wikka/Trans722VacMod

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#14
In reply to #13

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 5:02 AM

thank you all so much for the tips.

looks like i need to do a lot of testing. will post more findings when i done some tune up and test.

this is great guys....

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#15

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 6:58 AM

I suspect your problem is either fuel or ignition timing. It's a guess, but based on your temperature related symptoms, I'm thinking that the problem is in what the Germans call the enrichment valve. In the old days, it was called a choke. This valve supplies extra fuel the engine needs to run properly when cold. As the engine temperature increases, the valve is supposed to lean out the mixture as a function of temperature. It sounds like you are running on full rich all the time. These valves can normally be rebuilt. Please let us know the results of your investigation.

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#16

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 7:06 AM

Hi there , I had a mercedes 260e with exactly the same fault. theres a device on the cylinder head with two leads coming from it,mine was at the back . This device monitors the temp of the coolant and changes the signal sent to the engine management system as the coolant heats up, mine was faulty and the engine idle got worse as it heated up.Im sure thats your problem ....Good luck Al.

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#17
In reply to #16

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 7:11 AM

don't mind if you can post a picture of the divice that i may get a clearer picture of the device? many thanks.

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#18

Re: Mercedes W124 - Unstable Engine Idling

06/08/2010 9:23 PM

How about vapor lock as part of the problem. If a part of the fuel line passes close to heated part of the engine the fuel in the line will partially vaporize causing uneven fuel distribution.

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#19

Re: Mercedes W124 - Unstable Engine Idling

06/09/2010 1:51 AM

The Doctor's (mechanics) should see the "fault" on the Diagnostic screen. If they have monitored the diagnostics through the warming up period when the fault occurs!

The vehicle's CPU is either receiving unstable information from the temperature sensors and exhaust sensors or ....the brain (CPU) is failing on warm up?

It may be time for a 100% overhaul to specifications.....

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#20
In reply to #19

Re: Mercedes W124 - Unstable Engine Idling

06/09/2010 3:49 AM

If only this model had such echnology available eh?

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#21

Re: Mercedes W124 - Unstable Engine Idling

06/16/2010 12:05 AM

hi all,

did some testing yesterday. took out the air filter assembly, look for the temperature sensor as mentioned earlier. i saw only a single wire switch and a 4 pin sensor on the engine. tried to unplug both sensor one at a time but no improvement.

later saw some wire running from the trottle body, so suspect the sensor and pull out the cable, the engine rpm increase to 1300 from jerking 450 ~ 1000 rpm.

when engage air cond and gear, the engine goes out again.

really hard to start. need to floor the eccelerator and crank it for about 10 ~ 15 sec to start the engine.

almost give up now. anyone with similar experience to share?

thanks

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#22
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Re: Mercedes W124 - Unstable Engine Idling

06/16/2010 4:51 AM

vacuum leak

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#23
In reply to #22

Re: Mercedes W124 - Unstable Engine Idling

06/22/2010 1:01 AM

any particular location to look ?

anyone know where is the adjustment screw for the fuel is located? I only saw the air adjustment screw(allen key) at the center of the air filter assembly. thinking of increasing the fuel feed to increase the rpm to see if it could stabilise.

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