The last cylinder head gasket that i changed was on an Austin metro in the late 1990's. this had a cast iron block and alloy head. The gasket was a one piece type that needed to be stuck down with gasket sealant. It also had 3/8 unf studs that screwed into the block and then spring washer and nuts to hold the head down. The nuts had to be torqued down to 45 foot pounds. If you went to 50foot pounds the spring washers would bend out and the clamping of the cylinder head would be lost.
I was recently asked to change the head gasket on a Vauxhal Corsa 1.2. The head gasket on this was a three part composite type. And the head was held down with 10 mm set screws. That the manufacturers claimed they need to be changed at every head gasket change.
The head had to be torqued down to a initial load and then three more tightening down steps of 60degrees each. ( so after the toque was set the blots had to be moved 180 degrees or half a turn more to complete the operation.)
Now it seems strange to me that the cylinder head bolts are made of high tensile steel and have a strain rating of about 75 tonnes. But the cylinder block is of cast iron and has a strain rating of about 45 tonnes. So why do these bolts need to be changed as the threads in the block will be striped before the bolts fail.
And where dose the initial tightening toque come from. The 10 mm bolts have a 1.5mm pitch so when you move the bolt head 180 degrees the bolt head will move down to compress the head gasket by 0.75mm or 0.0295thou. the bolts are not going to stretch by 1/32nd of an inch.
it also said that the head may need to be skimmed if it is warped and how much material could safely be removed from the head. But it did not tell you that the cylinder head bolts need to be shortened by the same amount. So how do you know that the bolts are not bottoming out in the block and not pulling the head down at all.
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