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Lost Buttons

07/05/2010 12:48 PM

We have had discussions about socks disappearing into Black Holes and other such esoteric mysteries, but I have yet to encounter a discussion of a major frustration I have puzzled over for years.

Why do some of my shirts shed buttons randomly, and others maintain their buttons pristinely for all of their useful life?

Admittedly, I have not done a truly scientific study of this phenomenon, but I have, after pondering this for many years, come to some preliminary observations. I should note that my studies are based on my personal wardrobe, which includes shirts that I have worn for more than 12 years, including several pairs of nearly-identical shirts that were purchased simultaneously (due to an inability to decide on the preferred color, for instance). Most all of my shirts have enjoyed similar wear and care processes, although there are a few that get more intense wear and a few that hardly ever get worn (due to personal taste issues). My observations:

1. The integrity of the button-fastening scheme is inversely proportional to the original cost of the shirt. More expensive shirts tend to shed buttons more rapidly than cheaper shirts.

2. Button integrity is unrelated to brand name (although "Fashion" brands possibly are more problematic than common brands- I do not have sufficient "high fashion" samples in my wardrobe to judge this fairly)

3. Dress shirts shed buttons more readily than casual wear.

4. Two shirts of similar age and identical manufacture do not shed buttons at similar rates.

5. The proximity of the button to the belt line seems to have little impact on the integrity of the fastening system.

6. Integrity of the button attachment scheme is unrelated to the use pattern- a shirt that is worn seldom is just as likely to lose buttons as one that is worn frequently.

7. It is possible to attach buttons permanently without special attention to thread quality or sewing technique, as determined by those cases where I have replaced buttons manually (with conventional needle and thread).

8. Most button loss does not result in damage to the underlying material, suggesting that the process is one of slow degradation rather than catastrophic event.

For all you textile engineers out there, is there a method for selecting apparel that can assure that one can rely on the integrity of the button-attachment technique used by the manufacturer?

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#1

Re: Lost Buttons

07/05/2010 2:20 PM

Yea, wear a "T" shirt and throw away all shirts with buttons. You can even get "T" shirts with patterns to look like button downs.

OK,now that I've gotten that out of my system. I've noticed the exact same things. Several years ago I purchased 6 middle range quality button down shirts. I wear them for work 6 days a week with the same ware every day. Following is a list of their individual conditions:

1)Bright Red-No longer bright, no other troubles

2)Burgundy-One elbow worn through, upper most button gone (note-I never used that button)

3)Dark Blue-Odd discolorations on sleeves,one button missing from left cuff.

4)Light Blue-Both elbows worn through,one button missing from left cuff (not the same button as Dark Blue)

5)Dark Green-Collar worn mostly through,torn right sleeve and both elbows worn through

6)Tan-Looks exactly as it did when I bought it.

I wear them randomly throughout the week and see no real difference in how I care for them. I do my own laundry.

Well buddy,I for one think you're on to something here. I just have no idea where it's going.

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#9
In reply to #1

Re: Lost Buttons

07/06/2010 6:34 AM

Wow, I always thought you were being self deprecating about your intelligence rather than your dress with your user name.

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#10
In reply to #9

Re: Lost Buttons

07/06/2010 6:40 AM

STOP PICKING ON ME! I have issues. And a 17 year old daughterrrrrrrrrrr.

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#2

Re: Lost Buttons

07/05/2010 2:47 PM

I have observed that the technique used to apply the buttons, whereby the final pass of the thread is diverted to encircle the "bundle" to create (for lack of a better term) a "standoff" between the rear face of the button and the shirt, allowing reinforcement and compensation for radial forces imparted by the expanded midsection as a product of the consumption of fermented beverages.

But then I am not, nor do I profess to be, a textile engineer.

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#3
In reply to #2

Re: Lost Buttons

07/05/2010 4:15 PM

I may not be as observant as I would like to believe I am, but I have never, ever, observed a button (or retaining threads) even attempt the consumption of fermented beverages...

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#12
In reply to #2

Re: Lost Buttons

07/06/2010 8:33 AM

A GA to the old problem.

In my simple words:

Have ever seen the manual stitching of buttons, hooks etc by tailors or house wives?

A knot before the 1st & after the last stitch was give to avoid loosening of stitches & ultimately loss of button / hook etc.

In cheaper stitching being in use by industry we may loose even before the 1st wash as the ends are not locked sometime after the last stitch.

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#4

Re: Lost Buttons

07/05/2010 8:28 PM

I've never noticed this problem you mention, but my wife does a lot of sewing and has a wide collection of various types of threads. Some are coarse and strong, others are finer and not as strong. So it may be that the 'dress' shirts use a fine thread for the buttons to complement the polished look, whereas sport shirts use a coarser thread. So after a given number of washings the finer threads wear out quicker.

As for why different color -but otherwise identical- shirts wear out quicker, it may be what they are washed with. Dark shirts washed with jeans may undergo more wear during washing, while light-colored shirts washed with whites may undergo less wear.

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#5

Re: Lost Buttons

07/05/2010 11:27 PM

What is needed is sufficient data to determine whether thread breakage, thread coming unsewn, or buttons breaking is the primary cause of button loss, and someone to explain why it is seemingly impossible for the garment industry to produce an unbreakable button. Also, data on whether buttons are more prone to disappearance through home laundering, commercial laundering or dry cleaning, and whether garments are pressed or not pressed, both by hand iron and commercial press. Explanations of this data come next.

Try Googling "unbreakable button" and see if you can find any product of that description available for sale. Nada. Zilch. Well, last time I tried, anyway. I'm not going to spoil it by Googling it before approving this post. I hope this doesn't stimulate a rash of false advertising of ordinary buttons as "unbreakable."

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#13
In reply to #5

Re: Lost Buttons

07/06/2010 10:13 AM

Ah, Mr. Snowman! You have ferreted out my ulterior motive for originating this post! I envision a multi million dollar government-funded study to conduct a survey of the integrity of button-attachment schemes, identify the primary issues, and explore the possibility of solving the riddle...

This could potentially keep several of us gainfully employed for years.

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#6

Re: Lost Buttons

07/06/2010 12:30 AM

My meagre observations indicate that the buttons that "fail to retain retentive condition" invariably have the retaining thread unravel as though the end that should have been tied off was either not tied or has come out of its knot.

The symptom starts with a loose thread loop that once pulled provides simple removal of the buttons.

By the way, I recently had access to a collection of assorted buttons (a 60L drum full) and there seems to be no consistency in style/colour/thickness/shape and hole count. (Wife works at an "Op shop" and we've got the job of solving the button accumulation. They were packed into 500ml bottles and sold that way.)

Have you also determined the critical number for wire coathangers? There comes a point in life where you never need to buy another coathnager and can even throw away the rusty ones without affecting the total apparent population.

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#7

Re: Lost Buttons

07/06/2010 2:40 AM

very simple.

when you buy an expensive shirt, you pay more attention to the fit. You purchase it a little more close fitting, so that you look a little more ah streamlined... and subsequently there is more stress and strain on the button fastening system. You may also notice a correlation to pants fastening systems...

Chris

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#14
In reply to #7

Re: Lost Buttons

07/06/2010 10:50 AM

BS.

The quality button and button attaching industry is being repressed by the Velcro industry. It is worse than the oil companies that have bought up all of the high mileage products. This is just another case of the little guy being manipulated by the big political corporations.

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#17
In reply to #14

Re: Lost Buttons

07/06/2010 11:28 AM
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#15
In reply to #7

Re: Lost Buttons

07/06/2010 11:19 AM

1. I do not buy "close-fitting" clothing, because the LAST thing I need is stream-lining- I need something that increases the apparent bulk.

2. No correlation with the belt line.

Another intriguing observation- the "extra" replacement buttons one often finds attached to the shirt tail hardly ever come lose...

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#16
In reply to #15

Re: Lost Buttons

07/06/2010 11:28 AM

Come to think of it I do believe that all of the spare buttons on all of my shirts are still there. This gives me an idea...I'm going to open an on line business to sell and trade these buttons!

Do I have any customers?

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#19
In reply to #16

Re: Lost Buttons

07/06/2010 11:30 AM

shouldn't your teenage daughter be sewing for you? (if you trained her right. )

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#20
In reply to #19

Re: Lost Buttons

07/06/2010 11:34 AM

Sadly she was trained by my XXXXX-wif. I'm still trying to break her of the belief that she is a princess!

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#18
In reply to #15

Re: Lost Buttons

07/06/2010 11:29 AM

well that makes one of us...

don't they feed you down there? I guess not... you coming from the skinny part of the continent...

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#8

Re: Lost Buttons

07/06/2010 6:27 AM

Have you noticed that when you buy an expensive dress shirt, there is invariably a little packet attached that contains a spare button and thread?

This clearly contains the implicit suggestion that you think about sewing on your own buttons from the very start. Or is it, in fact, that the purchaser of such shirts is expected to have dedicated wardrobe personnel who will carefully stow away the matching button for its inevitable need, likewise probably checking the buttons on your new shirt to ensure they are not a bit loose, and fixing when they are....

In my opinion the vast majority of buttons that are lost, take their leave because there is no proper knot to secure the end of the thread. I suspect that these are attached by sewing machine, whereas the buttons which stay attached have been manually sewn in a sweatshop. This might explain why cost of shirt is unrelated to button loss - higher end may tend to be more mechanized.

I question whether a machine has been designed which is capable of sewing on a button and finishing that job with a knot....

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#22
In reply to #8

Re: Lost Buttons

07/06/2010 5:30 PM

It is obvious that they need a good mechanical solution.

I suggest "Thread lock". Something like "Lock Tite". That's for threads isn't it?

BAB

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#23
In reply to #22

Re: Lost Buttons

07/06/2010 6:03 PM

Are you trying to lock this thread, or the thread holding the buttons in place?

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#24
In reply to #22

Re: Lost Buttons

07/06/2010 7:59 PM

Sorry!

They wil never do Manual job. It is the matter of Production Cost!

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#26
In reply to #22

Re: Lost Buttons

07/06/2010 8:15 PM

That's only for screw-on buttons. On your full metal jacket.

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#27
In reply to #26

Re: Lost Buttons

07/06/2010 8:24 PM

That is a fashion that could catch on with the young studs.

They tell me that fashions go in cycles. Maybe it is that time again?

BAB

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#29
In reply to #27

Re: Lost Buttons

07/06/2010 9:27 PM

With the trend toward smaller vehicles.. could be next.

No buttons to lose, anyway! (unless you set the breastplate with carbuncles rubies baleus)

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#11

Re: Lost Buttons

07/06/2010 6:47 AM

As soon as I started reading your post (i.e. before I came to your point 1.), I thought: I bet he wears more expensive shirts than me. I only ever buy cheap ones and the buttons never come off (I'm pretty sure they: the shirts, don't wear out any quicker either).

You didn't mention two hole and four hole buttons. The shirt I am wearing has four hole buttons; they look as though they have been sewn on by machine.

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#21

Re: Lost Buttons

07/06/2010 1:00 PM

Not So Smart may have unwittingly landed on an answer to this dilemma. I too have noticed that the shirts equipped with spare buttons seem to retain all their buttons longer.

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#36
In reply to #21

Re: Lost Buttons

07/08/2010 9:35 AM

Ooo! I done good!? By accident.

This is turning into a bathtub breaking post really fast!

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#25

Re: Lost Buttons

07/06/2010 8:13 PM

Many years ago, my mother bought a device called a buttoneer. It used strong plastic strings to attach buttons. If you have ever bought an article of cloths, or shoes that had a label held in place by a plastic string that was imbedded into the clothing, or had the shoes held together by that plastic string, then you have seen the buttoneer device. The only difference was that the buttoneer strings were only just long enough to make one half loop through two holes in the button, and then through the cloths behind it. I have had to learn to go nakid because I have run out of them buttoneer strings. Any one know where I an get more of them strings? ( My neighbors would sure thank you)

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#28
In reply to #25

Re: Lost Buttons

07/06/2010 9:10 PM

I remember the buttoneer- sold on late night television as I recall. I wonder if it is still around?

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#30
In reply to #28

Re: Lost Buttons

07/06/2010 9:29 PM
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#31
In reply to #30

Re: Lost Buttons

07/07/2010 12:15 AM

Thank you for doing my homework for me. I just never bothered to look.

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#32
In reply to #31

Re: Lost Buttons

07/07/2010 12:25 AM

No wonder you didn't pass calculus

Congratulations Drew

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#33

Re: Lost Buttons

07/07/2010 1:43 AM

I have a bottle of "Liquid Stitch" on hand. It might just be Elmer's Glue, although I suspect not.

Anyway, whenever I buy a new shirt or new button-up trousers, the first thing I do is apply a dollop of it to the outside (exposed) threads. I allow only 10 minutes for that to become "set" then apply another dollop to the inside threads.

I've done that for years; I haven't lost a button IN years.

That aside, THIS OT, I thought everyone already knew that the Sock Black Hole was not just an esoteric mystery, but also EITHER a multiple-singularity-phenomenon which also featured the paperclip-entangling monster OR expained the diet of dryers.

But having abandoned paperclips, and having grown accustomed to the true cost of drying my clothing the "modern" way, I really didn't think I cared anymore until you mentioned it. Thanks for the memories!

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#35
In reply to #33

Re: Lost Buttons

07/07/2010 8:12 AM

I wanted to give a GA but it was already 'Off-Topic'

I also clip socks-pairs clipped together for washing & after wrap-together:

I don't remember when I lost a single one!

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#34

Re: Lost Buttons

07/07/2010 5:31 AM

If The Shirts are being Ironed manually, the quality of the thread can be in question: Some polyester thread cannot stand the heat like cotton thread can! Therefore, they deteriorate after several treatments by the hot tip of the iron. Cotton thread are more durable in such circumstances.

The other cause could be, as some have noted, a bad automated button sewing process that do not anchor the ends of the thread in the process. It runs faster. You can notice this when you see a loose end and pull it---> the whole thread comes unraveled and the button falls!! Usually, these machines require a minimum of thread loops to avoid the untimely unraveling of the thread and they are set to cut off the end under the cloth (on the inside) and not on top of the button. If not set properly or.... the thread is cut off on top or the number of loops is too few, then the thread can start pulling off and unravel.

Sewing machines lay the thread differently from the way a manual needle and thread operation does. You can unravel a stiched edge by just pulling on one end at the edge of a stiched line! two threads are used.

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#37

Re: Lost Buttons

07/09/2010 7:30 AM

My greatgrandparents had a blouse factory in Northampton before the second ww, in which my mother took a hand as a designer, industrial spy etc. This was a question which she answered by referring to the machinery doing the button stitching. A decent stitcher would provide the tail to hold the button high enough from the fabric and also lock the thread. Cheap stitchers put a loop in that can easily unravel by pulling the thread. So the quality of the fabric, design etc etc had nothing to do with the integrity of the buttons but could be let down by cheapo machinery.

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#38
In reply to #37

Re: Lost Buttons

07/09/2010 9:03 AM

GA for that.

But "cheapo machinery" is a bit misleading as basically machines can't do a 'tail'. They all rely on sufficient stitches to inevitably intersect threads, so lock. So "cheapo" applies to producers who cut back on stitches to such a minimum, that intersection is less than certain.

For the non 'rag trade' aware, a 'tail' is the winding around of the thread under the button to form a bound column of the through threads. On a suit or coat, the 'tail' should be observable. It is needed to offset the button for the greater fabric thickness. Termination is achieved by stitching through the tail/column, and seldom works loose. If you have occasion to sew on a button, use the 'tail' technique. 4 or 5 turns will suffice for a shirt, stitch through twice, and it will stay put.

Another button loss cause is the use of threads dissimilar material to the garment.

For instance, a cotton shirt should use cotton thread for buttons. Use of a synthetic thread may result in melting due to ironing at 'cotton' setting.

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#39
In reply to #38

Re: Lost Buttons

07/10/2010 10:49 AM

Wow, you know how to sew, too. Pity you're not from New Orleans...

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#40
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Re: Lost Buttons

07/10/2010 11:23 AM
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#41
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Re: Lost Buttons

07/10/2010 11:48 AM

Hmm ... Amy Butler - nom de plume?

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#42
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Re: Lost Marbles

07/10/2010 12:00 PM

I have a Cast Iron bath tub that I want to get rid of...

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#43
In reply to #42

Re: Lost Marbles

07/10/2010 1:03 PM

NO!NO!NO!NO!NO!!!!! DO NOT GET THEM STARTED ON THAT AGAIN!!!

Just because you sign in as a guest doesn't mean we don't know what you are trying to do!

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#44
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Re: Lost Marbles

07/10/2010 8:21 PM
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#45

Re: Lost Buttons

07/12/2010 4:14 AM

The problem is often the thread.
When I do sewing it's proper 'man sewing' with thick thread and leather (we won't mention the spandex and rubber...)
"That colour doesn't match dear!" (mrs Cat)
"Yeah...so?" (Del, I just don't get all the "this doesn't go with that" nonsense)
What you need is a six inch nail with a hole drilled through it for a needle and some Dacron B50 bowstring thread... 50 pound breaking strain (B.S)...you won't get any buttons falling off then.

Acxtually I've just made a bowstring with linnen thread, it was V thin but was still about 10 pound B.S (three plies each of 5 threads made up like a rope)
Del

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#46
In reply to #45

Re: Lost Buttons

07/12/2010 6:28 AM

Why not the conventional 3 or 7 or 19 threads/ply?

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#47
In reply to #46

Re: Lost Buttons

07/12/2010 7:48 AM

I dunno... I just did the arithmetic and made the string the right weight, it was only for a 30 lb re-enactment bow.
Del

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#48
In reply to #47

Re: Lost Buttons

07/12/2010 8:42 AM

Cool - horses for courses.

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