I am trying to look at potential causes of premature failure of a (Spirax Sarco) steam sparge nozzle. The process takes soap and 95% sulphuric acid, mixes them through a static mixer, then injects steam to heat the mixture. It seems that the sparge nozzle is corroding/eroding faster than normal. The process vessel is made from 2RK65 austenitic stainless steel, whilst the sparge nozzle is made from 316 austenitic stainless steel. The aggressive process transformation takes place at 270kPa and 100 deg C
Can there be any chance of a some type of galvanic cell causing the sparge nozzle to erode. Any other ideas.